¿ªÔÆÌåÓý

Date

Locked Re: Indicator holder - 3d printed

 

I must have mistakenly signed on to a group I don¡¯t belong to. I thought this was the 7x12 minilathe group.


Locked Re: Indicator holder - 3d printed

Chris Albertson
 

Here is a 3D printed part being finished?on my HF Mini Lathe.? ?My printer seems to make round parts with about 0.1 mm out-of-round.? ?This is a PLA part for a robot-dog shoulder that will have a couple 27x20x4 mm ball bearing pressed in.? ?After?printing you can machine the?plastic?at low speed and get really good results.? This fixes the problem of low precision printers.

This part looks like a casting in metal but is made of? $1.80 worth of PLA plastic.? It is very strong for its intended use and only weights about 65 grams.




On Wed, Jan 19, 2022 at 7:27 PM Chad Rebuck <chadrebuck@...> wrote:
Due to the suggestion on here to get a 3d printer I went ahead and got one last week.? One of the first parts I made was a much needed dial indicator holder for the mini lathe.? I had been putting off making one of metal but I don't mind using up some plastic for testing it out.


I found the cad drawings online for the body then made up the knob to tighten it down.? I'm using a metal screw and nut to hold it in place.

I'm amazed at what these 3d printers can do along with the excellent free software available to design and print.??

I may make up a few of these holders if folks are interested in one.? I'd just ask for $5 to cover shipping and the small cost in materials. I need to make a few tweaks still.? These would be made in PLA and may not last forever but then again the price is low ?

See ya.



--

Chris Albertson
Redondo Beach, California


Locked Re: Indicator holder - 3d printed

 

Wrong link...

This is what I meant to send





On Wed, Jan 19, 2022, 10:27 PM Chad Rebuck <chadrebuck@...> wrote:
Due to the suggestion on here to get a 3d printer I went ahead and got one last week.? One of the first parts I made was a much needed dial indicator holder for the mini lathe.? I had been putting off making one of metal but I don't mind using up some plastic for testing it out.


I found the cad drawings online for the body then made up the knob to tighten it down.? I'm using a metal screw and nut to hold it in place.

I'm amazed at what these 3d printers can do along with the excellent free software available to design and print.??

I may make up a few of these holders if folks are interested in one.? I'd just ask for $5 to cover shipping and the small cost in materials. I need to make a few tweaks still.? These would be made in PLA and may not last forever but then again the price is low ?

See ya.


Locked Indicator holder - 3d printed

 

Due to the suggestion on here to get a 3d printer I went ahead and got one last week.? One of the first parts I made was a much needed dial indicator holder for the mini lathe.? I had been putting off making one of metal but I don't mind using up some plastic for testing it out.


I found the cad drawings online for the body then made up the knob to tighten it down.? I'm using a metal screw and nut to hold it in place.

I'm amazed at what these 3d printers can do along with the excellent free software available to design and print.??

I may make up a few of these holders if folks are interested in one.? I'd just ask for $5 to cover shipping and the small cost in materials. I need to make a few tweaks still.? These would be made in PLA and may not last forever but then again the price is low ?

See ya.


Re: Misplaced hole

 

When I moved my rack I made a pilot sleeve for both the drill and tap. With the rack clamped in place I was sure to have accurate tapped holes. Paul M


Re: Misplaced hole

 

Couldn't resist injecting a bit of humor on this subject.
Drawings from the Lawrence Radiation Lab, ~50 years ago!

On Fri, Jan 14, 2022 at 9:07 PM Jeff Lott via <tall_guy_lott68=[email protected]> wrote:
That was the idea. I didn't know the size of the bolt.
On Friday, January 14, 2022, 01:48:42 PM PST, <thomasfkeefe@...> wrote:


On Fri, Jan 14, 2022 at 08:50 AM, Jeff Lott wrote:
Try modifying the bolt for that one hole with a step/recess in a portion of the thread and turn the head undersize. I assume it is a SHCS.
?Hi Jeff. If I understand correctly, this would require making part of the SHCS narrower. I am not sure this would work because the screw that
hold the rack to the lathe are only M3. So there is not much metal there to trim down. (Its possible I misunderstood your idea.)

Tom



--
Don't underestimate birthdays.
It seems like the people who have the most of them live the longest....
Sent from my antique Win7 desktop 


Re: Misplaced hole

 

That was the idea. I didn't know the size of the bolt.
On Friday, January 14, 2022, 01:48:42 PM PST, <thomasfkeefe@...> wrote:


On Fri, Jan 14, 2022 at 08:50 AM, Jeff Lott wrote:
Try modifying the bolt for that one hole with a step/recess in a portion of the thread and turn the head undersize. I assume it is a SHCS.
?Hi Jeff. If I understand correctly, this would require making part of the SHCS narrower. I am not sure this would work because the screw that
hold the rack to the lathe are only M3. So there is not much metal there to trim down. (Its possible I misunderstood your idea.)

Tom


Re: Misplaced hole

 

Tom,
I had a similar issue with my MicroMark 7x16. I had two issues contributing to the poor mesh of the rack and pinion gear. (1) I moved the rack down for a better fit as others have done. (2) The pinion gear was bad fit in the hole in the apron. I took the apron off and bored out the pinion gear hole and turned up an oilite bushing to fit the bored out hole. This removed the sloppy fit between gear shaft and ?apron bore. This made a dramatic improvement to the rack pinion mesh. The sloppy feel is gone.


Re: Misplaced hole

 

¿ªÔÆÌåÓý

Ugh, bumped the send!?

...by working up in drill size, start with a small hole entirely in the steel, that way the larger bit will be a lot less likely to wander.

On Jan 14, 2022, at 3:55 PM, Bruce J via <bruce.desertrat@...> wrote:

You could probably get away with it, by working up in drill

On Jan 14, 2022, at 3:00 PM, thomasfkeefe@... wrote:

Thanks everyone for the suggestions. I didn't think of the problem with positioning the new hole close to the original
hole filled with JB Weld. So it sounds like I dodged a bullet there. Thanks.

I plan to try the approach suggested below. Hopefully, I can get it right this time. Thanks again.

Tom

On Fri, Jan 14, 2022 at 03:30 AM, Miket_NYC wrote:
The way I?handle problems like this is to drill the hole significantly larger and tap it. Then insert a bolt that fits the tap, using JB Weld as your thread-locking compound.? Once that sets, saw off the bolt level with the surface.??
?
Now, your original hole is gone and you have new metal at the location, so you can drill and tap it in the proper place with no worries.? (If it would be difficult to saw off the bolt level with the surface, you can instead saw the top of the bolt off ahead of time and manipulate the cut place it to be level with the surface before the JB Weld sets).
?
Mike Taglieri

--?
Bruce Johnson

"Wherever you go, there you are." B. Banzai, PhD


--?
Bruce Johnson

"Wherever you go, there you are." B. Banzai, PhD


Re: Misplaced hole

 

¿ªÔÆÌåÓý

You could probably get away with it, by working up in drill

On Jan 14, 2022, at 3:00 PM, thomasfkeefe@... wrote:

Thanks everyone for the suggestions. I didn't think of the problem with positioning the new hole close to the original
hole filled with JB Weld. So it sounds like I dodged a bullet there. Thanks.

I plan to try the approach suggested below. Hopefully, I can get it right this time. Thanks again.

Tom

On Fri, Jan 14, 2022 at 03:30 AM, Miket_NYC wrote:
The way I?handle problems like this is to drill the hole significantly larger and tap it. Then insert a bolt that fits the tap, using JB Weld as your thread-locking compound.? Once that sets, saw off the bolt level with the surface.??
?
Now, your original hole is gone and you have new metal at the location, so you can drill and tap it in the proper place with no worries.? (If it would be difficult to saw off the bolt level with the surface, you can instead saw the top of the bolt off ahead of time and manipulate the cut place it to be level with the surface before the JB Weld sets).
?
Mike Taglieri

--?
Bruce Johnson

"Wherever you go, there you are." B. Banzai, PhD


Re: Misplaced hole

 

Thanks everyone for the suggestions. I didn't think of the problem with positioning the new hole close to the original
hole filled with JB Weld. So it sounds like I dodged a bullet there. Thanks.

I plan to try the approach suggested below. Hopefully, I can get it right this time. Thanks again.

Tom


On Fri, Jan 14, 2022 at 03:30 AM, Miket_NYC wrote:
The way I?handle problems like this is to drill the hole significantly larger and tap it. Then insert a bolt that fits the tap, using JB Weld as your thread-locking compound.? Once that sets, saw off the bolt level with the surface.??
?
Now, your original hole is gone and you have new metal at the location, so you can drill and tap it in the proper place with no worries.? (If it would be difficult to saw off the bolt level with the surface, you can instead saw the top of the bolt off ahead of time and manipulate the cut place it to be level with the surface before the JB Weld sets).
?
Mike Taglieri


Re: Misplaced hole

 

On Fri, Jan 14, 2022 at 08:50 AM, Jeff Lott wrote:
Try modifying the bolt for that one hole with a step/recess in a portion of the thread and turn the head undersize. I assume it is a SHCS.
?Hi Jeff. If I understand correctly, this would require making part of the SHCS narrower. I am not sure this would work because the screw that
hold the rack to the lathe are only M3. So there is not much metal there to trim down. (Its possible I misunderstood your idea.)

Tom


Re: Misplaced hole

 

¿ªÔÆÌåÓý

??? ??? Just watched this last night . It may work for your problem .

??? ???

??? ??? animal

On 1/14/2022 2:21 AM, drmico60 via groups.io wrote:

Hi Tom,
I have tried your suggestion 3 and the problem is that the drill cuts the epoxy much faster than the steel and this forces the drill bit to follow the original hole. The best way I have found is to fill the holes with some steel screw threaded bar leaving a little protruding. Put some epoxy on the screw thread when fitting the screw. Allow the epoxy to set and then file the steel flush with the surface. Centre punch the new hole position and re drill the hole.
Mike


Re: Misplaced hole

 

1.? ?Find and turn a piece of cast iron to fit the existing thread in the lathe bed. Epoxy or loctite in place and drill and tap a new hole aligned with the rack.
DO NOT try this by filling the thread with epoxy or steel, either one is too different from the cast iron to give a well aligned result.
2.? ?Fill and hammer the hole in the rack shut with a similar material. Drill new hole to line up with thread in bed casting.
3.? ?Leave both holes as they are and drill and tap a new hole 10 mm to one side, into rack and bed. Tap as needed and screw snug.



On Thu, Jan 13, 2022 at 9:10 PM <thomasfkeefe@...> wrote:
My lathe had pretty poor mesh between the handwheel gear and the rack.
To address the problem I slid the rack about 1/2 inch to one side and moved the
rack down. Everything worked out pretty well. However, one hole is a bit too
high. I am thinking of a couple of ways to fix the problem.

1. Start over and drill/tap all of the holes again. Hoping not to do this, as its not
? ? clear I will succeed the second time.

2. Elongate the through hole in the rack so that the screw will go in without distorting the
? ? rack. The hole is off by about .030" and I believe there is probably enough metal
? ? above the hole in the rack to fit. I am not sure what the rack is made of. It seems like
? ? steel which I don't think is hardened. But I don't really like the idea of changing the?
? ? rack this way.

3. Fill the hole with JB Weld or some other sort of epoxy-like filler and then re-drill and?
? ? tap. I assume this wouldn't be as strong as drilling the holes in new locations (i.e., #1 above)
? ? but I don't think this will be a concern. I haven't tried moving holes this way before so I am
? ? not sure it will be easy to move the holes a small amount like this.

I would like to get some advice on what is the best way to correct this. Thanks.

Tom


Re: Misplaced hole

 

Try modifying the bolt for that one hole with a step/recess in a portion of the thread and turn the head undersize. I assume it is a SHCS.
On Friday, January 14, 2022, 03:30:38 AM PST, Miket_NYC <mctaglieri@...> wrote:


The way I?handle problems like this is to drill the hole significantly larger and tap it. Then insert a bolt that fits the tap, using JB Weld as your thread-locking compound.? Once that sets, saw off the bolt level with the surface.??

Now, your original hole is gone and you have new metal at the location, so you can drill and tap it in the proper place with no worries.? (If it would be difficult to saw off the bolt level with the surface, you can instead saw the top of the bolt off ahead of time and manipulate the cut place it to be level with the surface before the JB Weld sets).

Mike Taglieri

On Thu, Jan 13, 2022 at 10:10 PM <thomasfkeefe@...> wrote:
My lathe had pretty poor mesh between the handwheel gear and the rack.
To address the problem I slid the rack about 1/2 inch to one side and moved the
rack down. Everything worked out pretty well. However, one hole is a bit too
high. I am thinking of a couple of ways to fix the problem.

1. Start over and drill/tap all of the holes again. Hoping not to do this, as its not
? ? clear I will succeed the second time.

2. Elongate the through hole in the rack so that the screw will go in without distorting the
? ? rack. The hole is off by about .030" and I believe there is probably enough metal
? ? above the hole in the rack to fit. I am not sure what the rack is made of. It seems like
? ? steel which I don't think is hardened. But I don't really like the idea of changing the?
? ? rack this way.

3. Fill the hole with JB Weld or some other sort of epoxy-like filler and then re-drill and?
? ? tap. I assume this wouldn't be as strong as drilling the holes in new locations (i.e., #1 above)
? ? but I don't think this will be a concern. I haven't tried moving holes this way before so I am
? ? not sure it will be easy to move the holes a small amount like this.

I would like to get some advice on what is the best way to correct this. Thanks.

Tom


Re: Misplaced hole

 

The way I?handle problems like this is to drill the hole significantly larger and tap it. Then insert a bolt that fits the tap, using JB Weld as your thread-locking compound.? Once that sets, saw off the bolt level with the surface.??

Now, your original hole is gone and you have new metal at the location, so you can drill and tap it in the proper place with no worries.? (If it would be difficult to saw off the bolt level with the surface, you can instead saw the top of the bolt off ahead of time and manipulate the cut place it to be level with the surface before the JB Weld sets).

Mike Taglieri

On Thu, Jan 13, 2022 at 10:10 PM <thomasfkeefe@...> wrote:
My lathe had pretty poor mesh between the handwheel gear and the rack.
To address the problem I slid the rack about 1/2 inch to one side and moved the
rack down. Everything worked out pretty well. However, one hole is a bit too
high. I am thinking of a couple of ways to fix the problem.

1. Start over and drill/tap all of the holes again. Hoping not to do this, as its not
? ? clear I will succeed the second time.

2. Elongate the through hole in the rack so that the screw will go in without distorting the
? ? rack. The hole is off by about .030" and I believe there is probably enough metal
? ? above the hole in the rack to fit. I am not sure what the rack is made of. It seems like
? ? steel which I don't think is hardened. But I don't really like the idea of changing the?
? ? rack this way.

3. Fill the hole with JB Weld or some other sort of epoxy-like filler and then re-drill and?
? ? tap. I assume this wouldn't be as strong as drilling the holes in new locations (i.e., #1 above)
? ? but I don't think this will be a concern. I haven't tried moving holes this way before so I am
? ? not sure it will be easy to move the holes a small amount like this.

I would like to get some advice on what is the best way to correct this. Thanks.

Tom


Re: Misplaced hole

 

Hi Tom,
I have tried your suggestion 3 and the problem is that the drill cuts the epoxy much faster than the steel and this forces the drill bit to follow the original hole. The best way I have found is to fill the holes with some steel screw threaded bar leaving a little protruding. Put some epoxy on the screw thread when fitting the screw. Allow the epoxy to set and then file the steel flush with the surface. Centre punch the new hole position and re drill the hole.
Mike


Re: Misplaced hole

 

On Thu, 13 Jan 2022, thomasfkeefe@... wrote:

My lathe had pretty poor mesh between the handwheel gear and the rack.
To address the problem I slid the rack about 1/2 inch to one side and moved the
rack down. Everything worked out pretty well. However, one hole is a bit too
high. I am thinking of a couple of ways to fix the problem.

1. Start over and drill/tap all of the holes again. Hoping not to do this, as its not
clear I will succeed the second time.

2. Elongate the through hole in the rack so that the screw will go in without distorting the
rack. The hole is off by about .030" and I believe there is probably enough metal
above the hole in the rack to fit. I am not sure what the rack is made of. It seems like
steel which I don't think is hardened. But I don't really like the idea of changing the
rack this way.

3. Fill the hole with JB Weld or some other sort of epoxy-like filler and then re-drill and
tap. I assume this wouldn't be as strong as drilling the holes in new locations (i.e., #1 above)
but I don't think this will be a concern. I haven't tried moving holes this way before so I am
not sure it will be easy to move the holes a small amount like this.

I would like to get some advice on what is the best way to correct this. Thanks.

Tom _._,_._,_


Misplaced hole

 

My lathe had pretty poor mesh between the handwheel gear and the rack.
To address the problem I slid the rack about 1/2 inch to one side and moved the
rack down. Everything worked out pretty well. However, one hole is a bit too
high. I am thinking of a couple of ways to fix the problem.

1. Start over and drill/tap all of the holes again. Hoping not to do this, as its not
? ? clear I will succeed the second time.

2. Elongate the through hole in the rack so that the screw will go in without distorting the
? ? rack. The hole is off by about .030" and I believe there is probably enough metal
? ? above the hole in the rack to fit. I am not sure what the rack is made of. It seems like
? ? steel which I don't think is hardened. But I don't really like the idea of changing the?
? ? rack this way.

3. Fill the hole with JB Weld or some other sort of epoxy-like filler and then re-drill and?
? ? tap. I assume this wouldn't be as strong as drilling the holes in new locations (i.e., #1 above)
? ? but I don't think this will be a concern. I haven't tried moving holes this way before so I am
? ? not sure it will be easy to move the holes a small amount like this.

I would like to get some advice on what is the best way to correct this. Thanks.

Tom


Re: Steering wheel adapter

 

¿ªÔÆÌåÓý

??? ?? ??? Alot of us have that " tool acquiring? syndrome " though I'm getting better . I'm trying to only pick up something that I don't already have . Yea , I'm not real good at it yet .

animal


On 1/11/2022 6:09 PM, Chad Rebuck wrote:

So the short answer is that I have a problem buying stuff I don't necessarily need.? The good thing is I don't spend much money on what I buy so I often sell for way more because I have patience and room to store the items.??

I bought a few lathes over the past 5 years or so whenever I found what I thought was a good deal.? I tend to buy various stuff, fix them as needed, then?sell for a small?profit hopefully.? I haven't done much machining of larger parts so the mini lathe has been great.? I do want to build up a workbench for the Craftsman but have not gotten around to doing so yet so it has been on the floor of my garage next to an old southbend?lathe from the 1940s I think.? It is not the more common and popular southbend models I see folks using on?youtube.? So I sort of have a problem with buying machine tools when I find deals on them :)? I will often sell off some of the pieces, tool boxes, tooling, just because I don't need it all.? I plan to keep using the mini lathe and the Craftsman may move back on to the floor for a while.??

On Tue, Jan 11, 2022 at 8:05 PM mike allen <animal@...> wrote:

??? ??? So , out of curiosity why don't you use the Craftsman ? Real estate ?

??? animal

On 1/11/2022 10:22 AM, Chad Rebuck wrote:
I finished up the lathe machine work last night.?? Thank you for the input from those who provided it?

Unfortunately I didn't do any of the machining on the mini lathe, but it was a good excuse to get the old craftsman lathe off the floor and in use.? I had not really used it before this past week but it worked out well.? I was able to fit different turning and boring tools into the lantern style holder with little hassle.? I did have to replace the headstock vbelt with a linked vbelt from harbor freight, which saved me a good bit of time as I avoided having to disassemble the headstock.? The parting was easy after switching to a very low speed and reducing the rake of the parting tool a good amount.? The lathe has pulleys/belts/back gears which allow adjustment so the ac motor runs at full speed (its not a variable speed setup) yet the spindle rpm can be adjusted down to a very slow crawl.? When I was running it without back gears engaged the speed was higher of course and the parting tended to chatter or just not go as smoothly.? WIth the lowest speeds the back gears allowed I was able to part it without much effort.? Frequent squirts of wd40 help keep it cutting smoothly and clearing the chips.? I'm not sure my mini lathe would have been able to do the slow speed with the torque needed - will have to try next time around.

My friend?is bringing the steering wheel over sometime soon so I can drill and tap the mounting holes on one side at least.? I'm not sure how he will want to handle the mounting of the other end to the car though I may help with that too.

Same link as before has been updated with more pictures...??

One of these dI'll probably make up an adapter plate so I can attach my existing 4" chuck to the mini lathe I most often use.? If I had done that already I could have attempted this all on the mini lathe.

On Sun, Jan 9, 2022 at 11:11 PM Chad Rebuck <chadrebuck@...> wrote:
I didn't part it off or remove it to cut with the saw yet.? I did the boring taking mostly light cuts since it is only mounted using the outside 3 jaws and they are quite shallow jaws.? I was thinking of removing and cutting to length before boring so I could mount it more solidly in a 4 jaw using the inside jaws.? The part didn't fly off the chuck nor did it shift any detectable amount. Next is to part it or saw it the remaining .5 inch of depth then finish facing the other end.? I didn't try to finish to length by parting.? The parting was more for practice leaving some material to finish to the final dimension with a turning tool.

Same link as before...??

On Sat, Jan 8, 2022, 5:42 AM paul mcclintic via <cannontandem=[email protected]> wrote:
I would have left the parting for last when you had all the boring done. Does the hole still go clear through since you could grip the part on the outside so the parting doesn't need to be so deep? Are you making the larger section of hole at what is the tailstock end so there is still a good place to hold the material as it now sits? Just after I sent my last post I realized it's possible you could pass the bolts through the mounting parts and have nuts in the space between the flanges eliminating the need for any tapping and a little less thickness for the flanges. Paul M.