No experience with that problem here, but could you ?45 the corners instead of rounding them just for Freerout, and then switch back to round when you bring it back to KiCad?
From: Luis Rossi <sink00@...> To: kicad-users@... Sent: Friday, June 22, 2012 7:05 AM Subject: [kicad-users] Problem with kicad specctra export with round corners on board
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Hi, i am designing a board with kicad and i will be using round corners at my board. I would like to take a try with freerout, however i am having a problem with my board edge. The edges are all interconnected, but it is throwing an error of dicontinuity. Any one ever had a similar problem? Any simple workaround?
Regards,
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Lu¨ªs Filipe Rossi Electrical Engineer
Biomechatronics Lab. / Grupo de Sensores Integr¨¢veis e Sistemas