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Re: How to Getter a 3CX-3000A7 / 6000 / 10,000 , etc !
On Sep 24, 2006, at 2:18 AM, pentalab wrote:
After all that discussion on the ...'other reflector' aboutDo getters stop working when the HV is applied? ... when the drive is applied? ... or when both are applied? ANY andI've fired up several gassy tubes, the insides glowed blue, but none of them arced to the grid. R L MEASURES, AG6K. 805-386-3734 r@... |
Re: Silicone Rubber
PA3DUV
开云体育Jim,
?
Between my remote 3 phase 400 VAC primary HT PSU
(in the garage) and the RF deck in the shack I run 25 ft silicone insulated high
voltage cable as used in the neon lighting industry.
Around that silicone cable a braid of an RG213
cable and a heat shrink tubing outside sheat is used. The HT cable is subject to
3.2 kV @ 3.5 amps in real life.
?
The HT cable runs inside of a PVC pipe which is
casted into the concrete ceiling in my garage.
?
Parallel to the HT cable there is a control cable
for: B+ voltage metering, plate current metering,
AMP?on/off, DC ground, AC neutral and?one 400 VAC phase to power the
filament transformer and the fans in the RF deck.
?
See the pictures in the picture
section.
Posting pictures on the
is easy. Just go
there and click create album (top right)
?
Cheers, Dick
PA3DUV
?
?
?
|
How to Getter a 3CX-3000A7 / 6000 / 10,000 , etc !
pentalab
After all that discussion on the ...'other reflector' about
gettering tubes, I thought I'd add my 2 cents worth. After reading about the detailled gettering info on Svetlana's website years ago... I made some enquires. Svetlana depicted the 4 x getter's on ur typ thoriated tungsten tubes [metal monsters] as 4 x discs... located at the TOP of the tube [the pix they had was with the anode cooler removed]. The 4 x getter's are HEAT activated by the FILAMENT ! I was gonna fire up the filament and blower [NO HV]... and let it run at rated fil V [measured right at the socket] for a good 8 [EIGHT] hours. I use 1-2.5 mh chokes... one per leg.. located right at the fil lugs to measure fil V. The test leads are brought up to both a 0-10 vac panel meter... and also some banana jacks [so my Fluke 87 can be used as well] . I used a 1 k resistor in each leg + .01 uf bypass cap's at the panel meter/banana jacks. If the jacks, etc were ever shorted... the resistors would limit the current. Then came a ton of e-mail from Economy Electronics + some amp builders plus a load of 11m QRO builders. Apparently.... the real method is to run just the filament[s] {NO HV] for a SOLID 48 hours !!! They all told me my origional 8 hr plan was flawed... and they had all gone through this dozens and dozens of times. After the 48 hrs is up.... HV + drive can be applied. ANY and all residual gas and junk is absorbed by the getter's... and you will never get any surprises... like any arcing from anode to the grounded grid !! My buddy [who I designed the 3CX-6000A7 for] followed the 48 hour sequence on a Svetlana 6000A7.... and we never have experience any arcing, or other anomolies... yet. I had him install a new hour meter on the primary of the Dahl filament xfmr. I thought the 48 hour gettering process was.. 'pie in the sky'... but it worked very well. I figured if a ton of fellows had allready experimented with various.. 'gettering times'.... and all had reached this 48 hour min conclusion, who was I to question it. They all told me this process pertains to both brand new tubes.. and also rebuilt ones you get back from Eimac / Econco. Just to recap... it's 48 hrs... with rated fil V [measured right at the socket], blower on.. NO HV. I have never had a 3000/6000 arc.... yet. Now, I dunno about tubes that went through the 48 hr process.... then down the road... were pulled from service.. and onto the shelf for a few years. I'd be inclined to re- getter em again for another 48 hrs... prior to application of B+ and applying drive. later.... Jim VE7RF |
Re: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
pentalab
--- In ham_amplifiers@..., Frank Goenninger <frgo@...>
wrote:
Which ones would these be?### Probably either Alden or Kings or Rowe. All 3 x brands have good connectors rated at 25 kv and more. These red/black Millen's are just too mickey mouse. The Phenolic material will eventually absorb moisture. ### Perhaps a google on... " High Voltage connector's" will turn up some answers........ it usually does. later........ Jim VE7RF connector is rated at 3.5 kV rms / 5 kV DC only.connectors/ hs-p-rf-con-gr/hs-p-rf-con-gr-series/hs-p-rf-con-gr-series-shv.htm |
Re: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
PA3DUV
开云体育Also the SHV will accept?RG8U coax
only.
Actually the H+S SHV is the same type as the Kings
HT connectors, a bit flimsy.
I just browsed the ?
site. (Thanks Greg!)
These look better to me, are mechanical sound,
accept 11/12 mm coax as well and can be supplied with nice bend restrictors.
?
Cheers, Dick
PA3DUV
?
?
|
Silicone Rubber
pentalab
I have been using Belden 10 KV test prod wire for the last
several years.... comes in red/black. I use both red/black on everything......... vey flexible.... abot .21" diam.... silicone rubber. Many fine strands inside. Test V is 29 kv. Funny thing is, the smaller 5 kv test prod wire has a test V of 20 kv.... go figure. My real concern using this stuff EXTERNALLY like between RF deck and HV supply... or HV supply to an external cap box is it would appear to be very easy for something to cut through it. It needs to be re enforced on the outside. Back in 1976... our local emporium had 40 kv stuff.... but had a solid teflon dielectric... was stranded inside... and NOT very flexible. Anybody know the V rating on RG-303 TEFLON coax ??? My other idea was to place the Belden 10 kv silicone test prod wire INSIDE some plastic tubing. I also saw VERY flexible aluminium BX sheath material at home depot. Also saw the flexible plastic tubing with the slit all the way through it... to make life easier getting wiring inside it. I have seen some fellows place the HV supply very close to the main 200 A breaker panel..... then run longer lengths of HV wiring... sometimes inside conduit... to the remoted RF deck. The idea there was to minimize V drops in the 240 wiring. The peak current every 8.3 msecs in the 240 V ac line is unreal.... like almost 4-6 X. Later...... Jim VE7RF |
Re: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
Frank Goenninger
Am 24.09.2006 um 09:52 schrieb pentalab:
### Millens are fine up to 5 kv. For the 5-10 kv stuff....Which ones would these be? I have found Huber+Suhner (Switzerland) but their SHV type connector is rated at 3.5 kV rms / 5 kV DC only. hs-p-rf-con-gr/hs-p-rf-con-gr-series/hs-p-rf-con-gr-series-shv.htm 73, Frank DG1SBG |
Re: More QRO secrets revealed.... 15 -20 kw baluns !! - Pictures, PLEASE
Frank Goenninger
Am 24.09.2006 um 09:38 schrieb pentalab:
--- In ham_amplifiers@..., Frank Goenninger <frgo@...> ### I'm going to attempt to post some pix in the photo area..Thanks, Jim! If you want me to post them in this group at yahoo please let me know! Meanwhile I was able to find a movie on WWW showing you in the shack with some pictures of homebrew stuff. I especially love that photo with the cat. Hi-Hi! 73, Frank |
Re: Fw: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
pentalab
--- In ham_amplifiers@..., "Mike Sawyer" <w3slk@...>
wrote: HV connector's on it. IF using the Millen's.... either use#### Try a google on kings or rowe. SSON has some.... so does Jerry Thompson at Economy electronics... in Loanoke Ark. He has a website too. ..think it's Economyelectronics.com The only thing I have in my junk box are the Millen Red and the brown phenolic. I understand the brown ones *aren't* very good. ## They are not. Only use the red/black ones. However, my local parts jobber confided in me that the Millen connectors were supposedly rated for 4500 VDC. ### Millen rates em at 7 kv. U HAVE to mount em from the inside to use em at high V. Mount em on the outside.... and I had one arc to the chassis once... and another arc to the machine screw holding the millen down. ## Trbl with mounting em on the inside is... with 1/8" thick panels I use... the mating screw on connector will butt up against the panel 1st. ## If u mounted em on insulating material... they would never arc. ### If the RF deck/HV supply is all in one box.... don't mess with connectors... just hardwire everything with sta-kons [solder em, as well as crimp em] on each end.. and heat shrink. ### Millens are fine up to 5 kv. For the 5-10 kv stuff.... I'm going to go to a better connector. Later..........Jim VE7RF Mod-U-Lator, |
Re: More QRO secrets revealed.... 15 -20 kw baluns !! - Pictures, PLEASE
pentalab
--- In ham_amplifiers@..., Frank Goenninger <frgo@...>
wrote: you describe... Please be so kind and put some into the photos areaof this group on yahoo.### I'm going to attempt to post some pix in the photo area.. IF I can figure it out. I'm no PC geek. Worse comes.... I'll e-mail some to u direct. Jim |
Re: More QRO secrets revealed.... 15 -20 kw baluns !!
pentalab
--- In ham_amplifiers@..., "Paul Christensen"
<pchristensen@...> wrote: geometries can oftentimes get in the way. In the alternative, IThe boys on the contest reflector finally figured out the samething. The typ W2DU baluns using 303 teflon coax.. and the have successfully used a combination of #43 and #77 material on RG- 214. The #43 material is used on the ends with #77 beads sandwiched in between over a distance of ~ 60 inches. That can create some weight and manipulation problems too. In that case, it's tough to beat the W1JR or W2FMI technique of winding RG-303 (at 1.5KW level) onto large #31 mix cores. I believe the DX-Engineering baluns are constructed this way. #### Tnx Paul. The W1JR baluns on Array Solutions site are rated at 5 kw....... which is the rating of 303 @ 10 mhz ! ### Z goes up to the square of the turns. Of course... winding 393 on a torroid is impossible...... hence sliding beads over 393. ### Some have experimented with type 43 beads at the ant end.... followed by type 77. It's the beads closest to the ant feedpoint that are gonna heat up. ### The weight/bulk/windload of solenoid coax wound baluns is a real pig. I'd never do it again. Later.....Jim VE7RF |
Re: Fw: Jumbo sized lytic stack for HV supplies ! Oil
PA3DUV
开云体育Greg,
?
Thanks for info.
Your statement on the Powerpoles for HT use is
amazing. Did you test the small Powerpoles (30-45 amp) or the larger 75 amp
models?
?
One thing is very important though; for HT
connectors, beside the HT rating, it is VERY important to have the connector
arranged in such a way that ground makes contact long before B+ in order to
prevent the RF deck to become on B+ potential any time. I cannot see a Powerpole
meeting this.
?
Also I use a second ground connection from the HT
psu to the RF deck. This ground connection is wired in the control cable
connector and provides the needed redundancy.
?
Cheers, Dick
PA3DUV
?
?
?
?
?
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Re: HIGH SWR / HIGH REFLECTED POWER SHUT DOWN CIRCUIT !!
On Sep 23, 2006, at 3:31 PM, Tony King - W4ZT wrote:
R L Measures wrote:I used a sledge hammer handle, a strap, a hook, helper-girl on one end of the handle, and me on the other end to lift it in place. R L MEASURES, AG6K. 805-386-3734 r@... |
Re: HIGH SWR / HIGH REFLECTED POWER SHUT DOWN CIRCUIT !!
Tony King - W4ZT
R L Measures wrote:
<snip> Lifting an 85lb transformer is not easy for this old fart.A small fold up Engine Lift can solve that and many other heavy lifting jobs. One of these helped me lift my mill and lathe when I brought them home and I have a 164 lb Peter Dahl to move too ;) 73, Tony W4ZT |
Re: HIGH SWR / HIGH REFLECTED POWER SHUT DOWN CIRCUIT !!
craxd
Dick,
You can buy a 1-2 ton chain fall hoist from harbor Freight for about $40.00. One can mount this in the ceiling stationary by the hook, and pull a pick up truck under it allowing the lift (if the ceiling is high enough). It takes about the same amount of room as a come-a-long, but is way easier to use. One can build some dollys to set the equipment on and move it around the shop where ever you want. Actually, One could mount the hoist outside to get it higher in the air for a larger truck if you have a hard top or corcrete drive way to roll the dolly on. They also make a set of wheels that riggers use to move heavy machinery the same way. You can sometimes find them on ebay at a cheap price. If I was to use a hoist of any kind, I'd strongly recommend obtaining a small I beam about 8 inches high at least, and set it atop two walls to carry the load. Then mount the hoist to it. You can run these between ceiling joists and set the ends on top of the sill plate. A lot of the time, you can buy one cut new pretty cheap. A scrap yard is another place to look. You only need one about the size that some place over double-car garage doors in place of a header when they use brick. A luxury is to get is a small fork lift if you have a garage. Here, they come in at the local two scrap yards all the time. To be honest, there's not much wrong with some. A buddy of mine who owns a small machine shop bought one from one of the yards that was electric and they threw in a charger. I rebuilt the drive board and got it going. I think he got it for $0.08 a pound which was $0.02 over what they paid. I think it was one by Yale, however it was white in color. They are very nice if your going to be doing a lot of heavy lifting. You can mount a boom on the forks and you have a built in crane. I ran my welding/repair portion of my machine shop with two lift trucks this way. Best, Will --- In ham_amplifiers@..., PA3DUV <pa3duv@...> wrote: through the steel reinforced concrete ceiling of my garage to get theLifting an 85lb transformer is not easy for this old fart.I just put an M24 2 metric tonne lifting eye on a 1ft studbolt 30 kVA 1500 rpm diesel genset and HT power supply on and off the trailer. Using a chain come along even a physically challenged person like the undersigned can do the job ;-) SHUT DOWN CIRCUIT !! and > the like. Some pics of your "QRP" amps (They also make the usual10 > kw 5 kw.. 2.5 kw qrp slugs.) would be very much appreciated.low VHF-Q parasitic suppressors and apparently put the amplifier togood use.about. >for the DC blocker cap at MF/HF. |
Re: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
PA3DUV
开云体育Mike,
?
I bought a bunch of these SHV connectors and
bulkheads from Powell, a Kings stockist/distributor. rmilligan@...? , Ryan
Milligan from Powell was kind enough to send a handul of these conector over the
pond to The Lowlands.
?
However, I do not like them. They are in physical
terms too flimsy and do not accept?a 11 mm coaxial cable for HT connection
purposes. Currently my 3 phase HT psu is connected to the desktop RF deck wit a
silicone insulated coaxial cable which is hard wired on the choke in the amp and
on the cap stack in the 3 phase HT psu.
?
Cheers, Dick
PA3DUV
?
.
|
Re: HIGH SWR / HIGH REFLECTED POWER SHUT DOWN CIRCUIT !!
PA3DUV
开云体育> Lifting an 85lb transformer is not easy for
this old fart.
?
I just put an M24 2 metric tonne lifting eye on
a?1ft studbolt through the steel reinforced concrete ceiling of my garage
to get the 30 kVA 1500 rpm diesel genset and HT
power supply on and off the trailer. Using a
chain come along even a physically challenged person like the undersigned can do
the job ;-)
?
Cheers, Dick
PA3DUV
?
?
?
|
Fw: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
Mike Sawyer
开云体育Let me correct this:
? Jim said: This is my "external cap box". I used Millen Red/ Black HV
connector's on it. IF using the Millen's.... either use nylon mounting screws or mount em on Micarta. Both Kings and ROWE make better HV connector's imo. Where can one find the Kings or Rowe connectors? The only thing I have in my junk box are the Millen Red and the brown phenolic. I understand the brown ones *aren't* very good. However, my local parts jobber confided in me that the Millen connectors were supposedly rated for 4500 VDC. Mod-U-Lator, Mike(y) W3SLK |
Re: Jumbo sized lytic stack for HV supplies ! Oil cap warning. DIODES
Mike Sawyer
开云体育Jim said: This is my "external cap box". I used Millen Red/ Black HV
connector's on it. IF using the Millen's.... either use nylon mounting screws or mount em on Micarta. Both Kings and ROWE make better HV connector's imo. Where can one find the Kings or Rowe connectors? The only thing I have in my junk box are the Millen Red and the brown phenolic. I understand the brown ones are very good. However, my local parts jobber confided in me that the Millen connectors were supposedly rated for 4500 VDC. Mod-U-Lator, Mike(y) W3SLK |
Re: More QRO secrets revealed.... 15 -20 kw baluns !! - Pictures, PLEASE
Frank Goenninger
Am 23.09.2006 um 15:41 schrieb pentalab:
I couldn't resist.I'm dying to see some beautiful pictures of all those neat things you describe... Please be so kind and put some into the photos area of this group on yahoo. Mni tnx de Frank DG1SBG |