In a recent Shure fatboy rebuild from 1941 and 1943 the re-plating of
the zinc frames were called for, but it was up to me first to get rid of years
of nicotine build-up from chain-smoking radio broadcast announcers,
close-talking and leaving their smelly shpit in and on the mic elements.
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(Cigar smokers invariably spit tiny chunks into the grills.)
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The mics were both BC types ?with three or four layers of cloth and
fine copper metal screen in between, so they ?did a great job of? collecting.
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All the inside components were trashed. The mic elements and magnets,
floating on the springs, were utterly gone. The springs, not stainless or phosphor
bronze, crumbled into a primordial ooze that turned into a miniature
coal mine of solidified tar.
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After getting all the screws and parts out, the mic shells were boiled
in a mixture of kerosene and Methyl Ethyl Ketone using a boiling jacket
and a small tub from a lab bench. The last material to let go was
the contact cement globs ?adhering the inside fabric shells and
screens to the castings.
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The solvents were replaced three times during the 48 hour process, and
each time save the last, smelled like an elevator with cigar smokers
stuck inside it. I felt like coughing myself. You know BC mics had
cough buttons, yes?? No wonder. I could almost feel the congestion
building up. I started out in BC engineering as a studio tech and
you know who was customarily assigned mic chores, which were
especially odious when having to deal with 77¡¯s with their HV supplies
melting down from goo in the ribbons.
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Hal Mandel
W4HBM