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Re: Smoker contamination removal


 

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In a recent Shure fatboy rebuild from 1941 and 1943 the re-plating of

the zinc frames were called for, but it was up to me first to get rid of years

of nicotine build-up from chain-smoking radio broadcast announcers,

close-talking and leaving their smelly shpit in and on the mic elements.

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(Cigar smokers invariably spit tiny chunks into the grills.)

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The mics were both BC types ?with three or four layers of cloth and

fine copper metal screen in between, so they ?did a great job of? collecting.

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All the inside components were trashed. The mic elements and magnets,

floating on the springs, were utterly gone. The springs, not stainless or phosphor

bronze, crumbled into a primordial ooze that turned into a miniature

coal mine of solidified tar.

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After getting all the screws and parts out, the mic shells were boiled

in a mixture of kerosene and Methyl Ethyl Ketone using a boiling jacket

and a small tub from a lab bench. The last material to let go was

the contact cement globs ?adhering the inside fabric shells and

screens to the castings.

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The solvents were replaced three times during the 48 hour process, and

each time save the last, smelled like an elevator with cigar smokers

stuck inside it. I felt like coughing myself. You know BC mics had

cough buttons, yes?? No wonder. I could almost feel the congestion

building up. I started out in BC engineering as a studio tech and

you know who was customarily assigned mic chores, which were

especially odious when having to deal with 77¡¯s with their HV supplies

melting down from goo in the ribbons.

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Hal Mandel

W4HBM

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