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Re: plasma cleaning system making soot

Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
 

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No I don’t clean it between runs.? It is pretty big and cleaning it is a day long adventure.? I do keep it clean though so there is not any random oils just on the surfaces.? The soot is pretty uniform so it must be made from lots of surfaces all over the place.?

?

Is soot generation a problem for anybody else ???

?

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of Anderson, Gordon (Hovensa)
Sent: Thursday, June 10, 2010 8:56 AM
To: 'VacuumX@...'
Subject: [VacuumX] RE: plasma cleaning system making soot

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Andrew,

Obviously it's?contamination reacting with the plasma.? Do you clean your whole chamber with acetone every run?? Try not to use silicon grease as it will capture contaminants and also migrate everywhere and collect more.? It's also very difficult to remove.??Finger prints are also a source.? Using non powdered latex gloves can help.??

?

?

Gordon Anderson

Senior I&E Specialist

Project Services

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?

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Hovensa Disclaimer: This message and any attachment to it is intended only for the use of the individual or entity to whom it is addressed; it contains information that is proprietary and confidential, and may be privileged and exempt from disclosure under applicable law. If the reader of this message is not the intended recipient or the employee or agent responsible for delivering the message to the intended recipient, you are hereby notified that any dissemination, distribution or copying of this communication is strictly prohibited. IF YOU HAVE RECEIVED THIS COMMUNICATION IN ERROR, PLEASE: (A) DO NOT READ THIS E-MAIL MESSAGE, FORWARD IT TO ANY PERSON, SAVE IT, PRINT IT, OR OTHERWISE USE IT; (B) DELETE IT FROM YOUR COMPUTER SYSTEM; AND (C) NOTIFY THE SENDER, BY RETURN E-MAIL, OF THE MISTAKEN TRANSMISSION.

.


Re: plasma cleaning system making soot

 

Sounds like you may be getting backstreaming from your mechanical pump. What is your crossover pressure? You should never have the mechanical pump open to the chamber below about 80 mTorr. Don


Hey gang,
?
I just cant seem to run my plasma cleaning system without it making soot on the optical surfaces.? I am using the very expensive DOW 714 oil in both of my diffusion pumps, have water coolant on the oil traps above the pumps and only have 15kv on the transformer.? Yet the plasma makes soot every time I turn it on.? If I leave it off ??.. no soot.
?
Any ideas on how to eliminate the soot but still be able to use the plasma cleaning system ???
?
Drew in sunny Florida
?
?
?




--
____________________________________
Donald M. Mattox
Society of Vacuum Coaters
71 Pinon Hill Place NE
Albuquerque, NM? 87122-1914

Telephone 505/856-7188
FAX 505/856-6716
E-mail donmattox@...
WebSite? http://www.svc.org


Re: plasma cleaning system making soot

Anderson, Gordon (Hovensa)
 

开云体育

Andrew,
Obviously it's?contamination reacting with the plasma.? Do you clean your whole chamber with acetone every run?? Try not to use silicon grease as it will capture contaminants and also migrate everywhere and collect more.? It's also very difficult to remove.??Finger prints are also a source.? Using non powdered latex gloves can help.??
?
?

Gordon Anderson
Senior I&E Specialist
Project Services

?

?


Hovensa Disclaimer: This message and any attachment to it is intended only for the use of the individual or entity to whom it is addressed; it contains information that is proprietary and confidential, and may be privileged and exempt from disclosure under applicable law. If the reader of this message is not the intended recipient or the employee or agent responsible for delivering the message to the intended recipient, you are hereby notified that any dissemination, distribution or copying of this communication is strictly prohibited. IF YOU HAVE RECEIVED THIS COMMUNICATION IN ERROR, PLEASE: (A) DO NOT READ THIS E-MAIL MESSAGE, FORWARD IT TO ANY PERSON, SAVE IT, PRINT IT, OR OTHERWISE USE IT; (B) DELETE IT FROM YOUR COMPUTER SYSTEM; AND (C) NOTIFY THE SENDER, BY RETURN E-MAIL, OF THE MISTAKEN TRANSMISSION.

.


Re: plasma cleaning system making soot

Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
 

开云体育

Oops……… that was 704 Dow silicone oil in the pumps

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
Sent: Thursday, June 10, 2010 7:56 AM
To: VacuumX@...
Subject: [VacuumX] plasma cleaning system making soot

?

?

Hey gang,

?

I just cant seem to run my plasma cleaning system without it making soot on the optical surfaces.? I am using the very expensive DOW 714 oil in both of my diffusion pumps, have water coolant on the oil traps above the pumps and only have 15kv on the transformer.? Yet the plasma makes soot every time I turn it on.? If I leave it off …….. no soot.

?

Any ideas on how to eliminate the soot but still be able to use the plasma cleaning system ???

?

Drew in sunny Florida

?

?

?


plasma cleaning system making soot

Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
 

开云体育

Hey gang,
?
I just cant seem to run my plasma cleaning system without it making soot on the optical surfaces.? I am using the very expensive DOW 714 oil in both of my diffusion pumps, have water coolant on the oil traps above the pumps and only have 15kv on the transformer.? Yet the plasma makes soot every time I turn it on.? If I leave it off …….. no soot.
?
Any ideas on how to eliminate the soot but still be able to use the plasma cleaning system ???
?
Drew in sunny Florida
?
?
?


Re: Diffusion Pump Design & Construction

 

Bill,

To echo what others are likely to have said, large diffusion pumps are often available on eBay for a song. They are less desirable than small pumps, just because there are fewer amateur applications for the big ones. I've seen many of them go for less than the value of the scrap stainless.

Unless you really enjoy the concept of reinventing the wheel, you would be better off by buying a large diffusion pump ready built off eBay for $100 or so, cleaning it out and applying it to your chamber. The pump oil is likely going to cost you more than the pump itself, regardless of whether you build or buy one.

For a chamber of the dimensions you propose, I'd look for a 10" or 12" throat diameter to keep your pumpdown time in the reasonable range.

A turbopump would be even better, and sometimes, deals can be found if you don't mind piecing together a turbo head from one seller and a controller from another. Complete, ready to run package deals are always more expensive than individual parts. The cables are always the hardest part to find, and the connectors often tend to be proprietary. Avoid deals that are listed as "No Returns Allowed", or you may find an expensive boat anchor.

Dave

On 5/3/2010 1:48 PM, B. wrote:
Hello Group
This is my first posting to the group.
I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
I have at my disposal a reasonably complete machine shop so this aspect is complete.
So that being said....
1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
2. Same Q relating to the diffusion pump?
3. More Q's guaranteed, relating to instrumentation etc.

Thanks and look forward to your responses.
Bill


Re: Diffusion Pump Design & Construction

 

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Thanks Ken

Yes I look forward to some input on this one.

I Have been thru the groups file section & photo and found them to be very helpful. Mr. Lerch has also ?been extremely help to, but always more questions. If I buy I want to be sure that the Eq is correct for the project due to my budget. That’s one of the reasons I was looking at Diffusion design and construction, but may end up out sourcing? for both units.

The chamber is in work, so one step at a time until completion.

Thank for the welcome

Bill

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of Ken
Sent: Tuesday, May 04, 2010 7:28 AM
To: VacuumX@...
Subject: [VacuumX] Re: Diffusion Pump Design & Construction

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?

Hi Bill...

Welcome to VacuumX.

Good questions, some answers should be forthcoming from some of the members soon. In the mean time, there is a lot of information that you can check in the VacuumX Group's files, photo's and link's sections on the web page while you are waiting for answers.

Ken Hunter

--- In VacuumX@..., "B." wrote:
>
> Hello Group
> This is my first posting to the group.
> I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
> I have at my disposal a reasonably complete machine shop so this aspect is complete.
> So that being said....
> 1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
> 2. Same Q relating to the diffusion pump?
> 3. More Q's guaranteed, relating to instrumentation etc.
>
> Thanks and look forward to your responses.
> Bill
>


Re: Diffusion Pump Design & Construction

 

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Hello

Actually this is in work…. Hmmm did not really think it was that lager (8.25 CuFt.)

A turbo would be awesome but the cost is … well ???? So for now a Diffusion will have to do. Looking at a 6”, but will be adequate for reasonable pump downs( 1-2 hours)?

Will check out your link and review

Thanks

Bill

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
Sent: Tuesday, May 04, 2010 7:32 AM
To: VacuumX@...
Subject: RE: [VacuumX] Diffusion Pump Design & Construction

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I would be more concerned about getting the chamber before thinking about the pumps.? A 36” diameter chamber is not a trivial thing.? Do you already have one ??? ??I searched ebay for a year before I found something that big to use and then it was a year more to re-condition it.? ??

?

I suggest a turbo pump for the high end and a really big bad mechanical for the atmospheric ?to low evacuating.? I run a Leybold ??similar to this ? but 3 phase.? My chamber is bigger than you are thinking about but your chamber will take a pump this big or many many hours of a smaller one.?

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Drew in sunny Florida

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of B.
Sent: Monday, May 03, 2010 1:49 PM
To: VacuumX@...
Subject: [VacuumX] Diffusion Pump Design & Construction

?

?

Hello Group
This is my first posting to the group.
I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
I have at my disposal a reasonably complete machine shop so this aspect is complete.
So that being said....
1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
2. Same Q relating to the diffusion pump?
3. More Q's guaranteed, relating to instrumentation etc.

Thanks and look forward to your responses.
Bill


Re: Diffusion Pump Design & Construction

Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
 

开云体育

I would be more concerned about getting the chamber before thinking about the pumps.? A 36” diameter chamber is not a trivial thing.? Do you already have one ??? ??I searched ebay for a year before I found something that big to use and then it was a year more to re-condition it.? ??

?

I suggest a turbo pump for the high end and a really big bad mechanical for the atmospheric ?to low evacuating.? I run a Leybold ??similar to this ? but 3 phase.? My chamber is bigger than you are thinking about but your chamber will take a pump this big or many many hours of a smaller one.?

?

Drew in sunny Florida

?

From: VacuumX@... [mailto:VacuumX@...] On Behalf Of B.
Sent: Monday, May 03, 2010 1:49 PM
To: VacuumX@...
Subject: [VacuumX] Diffusion Pump Design & Construction

?

?

Hello Group
This is my first posting to the group.
I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
I have at my disposal a reasonably complete machine shop so this aspect is complete.
So that being said....
1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
2. Same Q relating to the diffusion pump?
3. More Q's guaranteed, relating to instrumentation etc.

Thanks and look forward to your responses.
Bill


Re: Diffusion Pump Design & Construction

Ken
 

Hi Bill...

Welcome to VacuumX.

Good questions, some answers should be forthcoming from some of the members soon. In the mean time, there is a lot of information that you can check in the VacuumX Group's files, photo's and link's sections on the web page while you are waiting for answers.

Ken Hunter

--- In VacuumX@..., "B." <bill177@...> wrote:

Hello Group
This is my first posting to the group.
I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
I have at my disposal a reasonably complete machine shop so this aspect is complete.
So that being said....
1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
2. Same Q relating to the diffusion pump?
3. More Q's guaranteed, relating to instrumentation etc.

Thanks and look forward to your responses.
Bill


Diffusion Pump Design & Construction

 

Hello Group
This is my first posting to the group.
I am in the process of preliminary thoughts relating to a coating system. I was looking for information to look at designing and constructing a diffusion pump verses purchasing one, off coarse sizing is part of the process to. The size of the containment is or will be 36" in diameter @ 14 inches in depth, so approximately 8.25 sq.ft. internal volume minus internal components.
I have at my disposal a reasonably complete machine shop so this aspect is complete.
So that being said....
1. Is there a rule of thumb for sizing the Roughing pump for reasonable pump and makeup due to degassing time?
2. Same Q relating to the diffusion pump?
3. More Q's guaranteed, relating to instrumentation etc.

Thanks and look forward to your responses.
Bill


Re: pirani with ordinary?? bulb

 

Great links but on Ebay you could sometimes get a commercial/industrial vacuum gauge in great working condition for only around 35$ or even less sometimes. I have bought 4 under 1 year from Ebay and the last one only a week ago for a combined price of around 100$. It has been one with a linear output and the rest with analog outputs and some with setponts as well.

I had some years ago planned to to build one like in the links but then i found that these types existed on Ebay and they worked right away so there wasnt any reason to that anymore, and they also had the required vacuum fitting needed.

Just thought you might wanted to know.

Regards Henry


search

 

a fend search for somebody able to make alluminysed at '''City called Okara, south of Lahore'',

in india

or need ther


somebody in the group know a co able to do the job for a 6 inch only

he try to look at silvered but allu is probaly better

jack47'n 71'W


pirani with ordinary? bulb

ChrisOe
 

Some years ago I built several pirani gages using 110 V Christmas lights and 110 V panel light bulbs. I preferred the Christmas lights as they were chap on sale after Christmas. If details are of interest I may (!) be able to find some info in old files. From my memory the reasoning for design and construction was as follows:
  1. It had to be inexpensive.
  2. Most pirani gauges on the market sell for several 1000 $s, but the 'front-end' analog electronics remained the same by measuring the bridge voltage across a temperature controlled bridge circuit. This can be built with a minimal number of cheap parts. The new technology additions that came afterward are for convenience in calibration, interlocking, signal processing and safety shut down, data processing etc.
  3. Pirani made his discovery some 100 years ago with electronics of that time - if one is not determined to duplicate a commercial appearance then we should be able to do it with electronic parts found in dumpster today.
  4. The filament runs at 100 to 300 degC. From measurements, the cold resistance of the bulb was about? 300 ohms. The resistance with dark red glow (observed in total darkness = about 550degC) was around 1 to 1.5 kOhm. From calculation (4W bulb @ 110 Volt) the full power hot resistance comes to 3.1 kOhm. Using the graph I chose 700 Ohms for the resistance of each leg in the Wheatstone bridge.
  5. Breaking the glass was tricky. An abrasive wheel on a Dremel tool after epoxy into the vacuum fitting did the trick eventually
  6. Parts were from salvaged stuff: A 741 op Amp as bridge controller, a Darlington transistor bridge driver, a variable reference voltage to offset zero fed to the inverting input of a 3 1/2 digit panel meter with 200 mV range. Electronics was driven from the power supply of the 3.5 digit LED panel meter. This approach is frowned upon by my el engineer friends but vacuum measurements are inherently inaccurate and the resulting CMR error should not be significant. (The calibration of hot wire filament gages are gas specific!)
  7. Calibration was against a borrowed TC vacuum gage operating simultaneously in the vacuum system.
The low vac was around 10 mTorr. As a relative pressure instrument to verify that previous vacuum has been attained the precision was acceptable and it worked remarkably well for a no-cost/ three week-ends project. For absolute measurements the accuracy must be verified against a known standard.
If you google you will find several home-built projects with schematics
including:

http://people.umass.edu/dac/projects/LightBulb_Pirani/Light_Bulb_Pirani_Gage_Project.html

http://www.coultersmithing.com/OldStuff/piranigage.html

http://www.vacuumlab.com/Articles/VacLab45.pdf

www.physics.utah.edu/Phys5739/resources/Vacuum%20for%20SEM.ppt

Hope this helps

CUO


pirani whit ordinary bulb

 

I read a post on and other group
where the guy try to make a pirani detector and control for reading whit ordinary buld

the kind of bulb we found on fancy cnadelabra whit flame form

he cut the end and plug a kind of tube whit epoxy and afte degaxe it in the chamber

he have not yet made the controler

but waht do you thing about his chance to meke it realy


is it realistic is it makable


how can we help him


jack 47'N 71'W

group


Re: Useing nickle in tungsten boat

Aurigema, Andrew N. (KSC-ASRC-491)[ASRC AEROSPACE]
 

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I agree.? That deep purple coating is only about 40% reflective but it is very tough.? I coated my secondary a little wrong about 2 years ago and it still looks perfect……. But is only 40% reflective.? So if can go less on the power and let the aluminum evaporate away the tungsten will stay behind as nasty looking crystals.

?

Drew

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From: VacuumX@... [mailto:VacuumX@...] On Behalf Of Thomas Janstrom
Sent: Sunday, April 04, 2010 8:33 AM
To: VacuumX@...
Subject: RE: [VacuumX] Re: Useing nickle in tungsten boat

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That’s why Kevin at Mid Western Tungsten recommended the alumina coated tungsten boats, nickel wets tungsten a little too well shall we say….

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Funny but aluminium does this too, but the low BP means you get, in effect, fractional distillation happening leaving the W behind as the dissolved aluminium evaporates out of solution. Too much power (my best guess after much thought) and you can actually evaporate an aluminium/tungsten complex that will deposit out giving blue black coatings. Just ask Drew in Sunny (?) Florida.

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Cheers, Thomas Janstrom.

Little Gems.

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Re: Useing nickle in tungsten boat

 

开云体育

That’s why Kevin at Mid Western Tungsten recommended the alumina coated tungsten boats, nickel wets tungsten a little too well shall we say….

?

Funny but aluminium does this too, but the low BP means you get, in effect, fractional distillation happening leaving the W behind as the dissolved aluminium evaporates out of solution. Too much power (my best guess after much thought) and you can actually evaporate an aluminium/tungsten complex that will deposit out giving blue black coatings. Just ask Drew in Sunny (?) Florida.

?

Cheers, Thomas Janstrom.

Little Gems.

?

From: VacuumX@... [mailto:VacuumX@...] On Behalf Of sciotoa
Sent: Sunday, 4 April 2010 9:54 PM
To: VacuumX@...
Subject: [VacuumX] Re: Useing nickle in tungsten boat

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Hi Henry, That is very possible. The nickel has a high melting point and by the time it melts in the boat everything is very hot. Once it did melt it was only a mater of seconds before the boat melted down and there was a little bit of a black film all over everything.

Roger

--- In VacuumX@..., "henry_3507" wrote:
>
> Isnt there any risk that the tungsten would be disolved into the nickel so it would be a deposit of both? It might not matter perhaps just wanted to mention it if this now micht be the case.
>
> Regards Henry
>
>
>
> --- In VacuumX@..., "sciotoa" wrote:
> >
> > Thanks for the suggestions. The coater I have was given to me by Bill Pollack who has posted here before as Arcstarter. It was originally used for coating quarts crystals used in electronic oscillators.
> > It would first coat a layer of nickle and then a layer of gold on top of that. So far I have just been coating stuff just so I can learn how it works.
> >
> > The machine is made to use two boats with a separate transformer for each. I was wondering why one transformer was a lot bigger than the other. The bigger one may be for the nickle side. The tungsten boat I was using was .01" thick. Trying a thicker one sounds like a good Idea.
>


Re: Useing nickle in tungsten boat

 

Hi Henry, That is very possible. The nickel has a high melting point and by the time it melts in the boat everything is very hot. Once it did melt it was only a mater of seconds before the boat melted down and there was a little bit of a black film all over everything.

Roger

--- In VacuumX@..., "henry_3507" <kmnhij@...> wrote:

Isnt there any risk that the tungsten would be disolved into the nickel so it would be a deposit of both? It might not matter perhaps just wanted to mention it if this now micht be the case.

Regards Henry



--- In VacuumX@..., "sciotoa" <sciotoa@> wrote:

Thanks for the suggestions. The coater I have was given to me by Bill Pollack who has posted here before as Arcstarter. It was originally used for coating quarts crystals used in electronic oscillators.
It would first coat a layer of nickle and then a layer of gold on top of that. So far I have just been coating stuff just so I can learn how it works.

The machine is made to use two boats with a separate transformer for each. I was wondering why one transformer was a lot bigger than the other. The bigger one may be for the nickle side. The tungsten boat I was using was .01" thick. Trying a thicker one sounds like a good Idea.


Re: Useing nickle in tungsten boat

 

Isnt there any risk that the tungsten would be disolved into the nickel so it would be a deposit of both? It might not matter perhaps just wanted to mention it if this now micht be the case.

Regards Henry

--- In VacuumX@..., "sciotoa" <sciotoa@...> wrote:

Thanks for the suggestions. The coater I have was given to me by Bill Pollack who has posted here before as Arcstarter. It was originally used for coating quarts crystals used in electronic oscillators.
It would first coat a layer of nickle and then a layer of gold on top of that. So far I have just been coating stuff just so I can learn how it works.

The machine is made to use two boats with a separate transformer for each. I was wondering why one transformer was a lot bigger than the other. The bigger one may be for the nickle side. The tungsten boat I was using was .01" thick. Trying a thicker one sounds like a good Idea.


Newest toy

Attila
 

Hi All,

Today I accuired a new toy for me. This is a Balzers BA-500 coater. It is in bad condition, but I got a lot of spare parts with it.
Two Balzers DUO-25 forvacuumpump, two diffusion pump, a lot of Apiezon AP201 diffusion oil, gages fittings, Viton orings,boats,evaporation materials.

So I can play a lot with it. Possibly I am going to rebuild and install an electron beam evaporation source under the chamber.

Attila
The Hun