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Re: EMi and Loosing Steps Update

 

The fault wires from the Geckos were wired to the breakout bourd so the
software would read the faults What I was not sure is. The axis stop moving
was it a fault, or the buffer when the axis stoped the buffer was at 100%
then it would go back to zero and the axis would start moving. When this
happens the DRO freazes. I didnt understand how the fault wires wired to the
senser hookup of the breakout board worked. The board is a pmdx-120.It's
suppose to show a fault in the software I just don't now how
Thanks Randy

-----Original Message-----
From: mach1mach2cnc@...
[mailto:mach1mach2cnc@...]On Behalf Of art
Sent: Tuesday, June 06, 2006 10:45 PM
To: mach1mach2cnc@...
Subject: Re: [mach1mach2cnc] EMi and Loosing Steps Update


Hi:

>>. With the fault wires
changed to the breakout board when the buffer reaches 100% I see
all Axis stop, till the buffer goes down. My Question is, The buffer
causing
the lost steps and if so How can I increase it capacity?

I still dont understand the above. Where are you hooking the fault lines
to on the break out board. What signal??

Thanks,
Art
www.artofcnc.ca

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----- Original Message -----
From: "Callcbm" <callcbm@...>
To: <mach1mach2cnc@...>
Sent: Monday, June 05, 2006 12:00 PM
Subject: [mach1mach2cnc] EMi and Loosing Steps Update

I changed the wiring of the Gecko fault to the breakout board and tried
different pin setting on the motors The original setting works the best.
If
I run the Y axis back and forth 5-10 times the motor will stop and fault
but
it won't do it all the time its the same with X axis. With the fault wires
changed to the breakout board when the buffer reaches 100% I see
all Axis stop, till the buffer goes down. My Question is, The buffer
causing
the lost steps and if so How can I increase it capacity?

The Ball screws have no bind when turn by hand so I don't think there a
bind
I was just cutting air. I can try to stop the head from moving it over
power
me so it seems they have good power


Re: Mach software, HobbyCNC board and stepper motors, can I add XYZ encoders?

 

Yes, you can connect encoders on a second parallel port and use the
bidirectional board.
.

I also have a board that you can use to optoisolate the Hobbycnc
board. It has a DB25 connector for output that connects directly to
the Hobbycnc board. Other features are:
- It gives you access to all the input and output pins in a
concurrent way.
- Has LEDs that indicate the status of all pins at all times.

Arturo Duncan


--- In mach1mach2cnc@..., "fivespirate" <FiveSPirate@...>
wrote:

I have Mach software, HobbyCNC board and stepper motors, can I add
XYZ
encoders? Has anyone been succesful with this combination? I would
sure appreciate some advice. I am looking at the board from CNC4PC
and
encoders from U.S. Digital. Any thoughts, including wether steppers
will work or not with encoders would be greatly appreciated.
Thanks! JP


Re: Tool change and speed control boxford lathe

Dave
 

I just ordered one of those pulse to voltage converters from Duncan. He also shipped it very quickly. It should be here this week.

FYI - Ray, the clock on your PC is wrong, so the email you sent ends up in the wrong place in the receivers mail box.

Dave

ray wrote:

Thanks Dave looks interesting will follow up
Ray
----- Original Message -----
From: Dave
To: mach1mach2cnc@ yahoogroups. com <mailto:mach1mach2cnc%40yahoogroups.com>
Sent: Tuesday, June 06, 2006 3:23 PM
Subject: Re: [mach1mach2cnc] Tool change and speed control boxford lathe

You may want to consider using a pulse and direction interface and going
with a device like this:

Dave

. com/Variable_ Speed_Control_ Board.htm <>

Ray Darnell wrote:

I have just converted a Boxford TCL125 to run with Mach3Turn. It has
an eight way tool changer. Has anyone got a macro for a lathe turret
tool changer for this lathe or one similar? Picture of actual tool
changer is in UsingMach3Turn. pdf (page 34).

Also I am looking for a circuit diagram or some hardware to convert
the PWM signal for speed control to an analogue 0-10vdc signal.

Any help would be much appreciated,

Ray



Slaving axis

 

Art,

Is it possible to slave axes with two different motor (stepper and servo) at different units/step?

Fortino


Version 1.90.042 and PlugIns SDK

art
 

Hi All:

A severe error has been found on the latest versions of 1.90, the threading model was wrong for multithreaded applications. Since the PlugIns are threaded, this was causing some very weird troubles.
The new version 1.90.042 repairs this. If your writing plugins , you also need the new SDK modules that have all been updated to the correct threading model.
Sorry for the changes, but as the plugins develop, this is apt to happen.

Im still searching for one strangeness, after installing 1.90.042, the first run of the program, may or may not, drop out after the splash screen. From then on , it will run fine. This version is more stable that several versions goign back a long way due to this new found trouble. (Or at least it is here. ). So if your one of the brave users of the 1.90 series, please update to the latest version, and if your a SDK user (very few of us, but growing..) please update your sdk files from the web site.

Ill let you know when I find the initial run error, I suspect its a windows registration issue somewhere, Windows is pretty magical in this area, so it may be tough to track down. The ModIO plugin, in the SDK, is being reworked by John Prentice to add certain ModBus featyures previously unavailable, expect it to take a couple weeks for his investigations to complete I would think. Things are changing quickly in the SDK , so if your a programmer, expect to have to update fairly frequenctly for SDK work, but Im trying to keep that invisable from the user of Mach3 itself.
The SDK is getting more powerfull each iteration, and pretty fun to play in, the G100 framework starts today, so Ill hopefully have test versions in a week or so which put G100 I/O and such in Mach3. Then jogging, then full G-Code movement. (Thats the plan..).

Thanks,
Art
www.artofcnc.ca

Videos And Support Forums
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Dare I say it........

 

Yahoo, has lifted thier game a bit with the new format of emails and sorting by title.
Still a long way behind online forums in terms of features though. But its slowly improving.


Using USB Devices

 

Hi

I've just one of the Logitech wireless gamepads - looks a bit like a
playstation controller. It is brilliant as a jog controller!

The thing i'm interested in is that I have found an
interesting 'issue'. I have two hard drives in my PC, one for
general and one dedicated and optimised for Mach. I set the gamepad
up in my general windows and then tested with Mach. Worked perfectly
whether the gamepad software was running in the tray, or fully open
for editing.

Switched over to my Mach windows and found that the mach driver will
only run if the gamepad software is started first and only running
in the tray. If I start the gamepad software after mach, or open it
editing then the driver freq drops to 100 and time in int varies
widely (2-32) and the driver test refuses to run. If I start the
software in the tray before mach, the driver test shows great and
the freq and time in int are rock steady.

I was curious as to why this might be affecting the optomised
windows and not my general one - it's the same hardware, windows
version etc?

Cheers

Dave


REF A

 

Is there an OEM code for Home A in Mach3Turn?. I want to use a home
position on my 8 way toolchanger


Re: Difference 25Khz -> 45KHz

Lester Caine
 

Paul Kelly wrote:

How'd you get on with that mounting plate?
?

--
Lester Caine - G8HFL
-----------------------------
L.S.Caine Electronic Services -
Model Engineers Digital Workshop -
Treasurer - Firebird Foundation Inc. -


Re: Difference 25Khz -> 45KHz

art
 

B:

You can. But you need to retune the motors to use the extra speed..

Thanks,
Art
www.artofcnc.ca

Videos And Support Forums
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----- Original Message -----
From: B.Agerholm
To: mach1mach2cnc@...
Sent: Wednesday, June 07, 2006 6:32 AM
Subject: Re: [mach1mach2cnc] Difference 25Khz -> 45KHz


What i don't understand is why the machine is not faster @45KHz compared to the same G-code @25KHz ?
Reason for the change would be that i @45KHZ maybe would be able to control a brusless RC motor in more steps than @25KHz

B.Agerholm

----- Original Message -----
From: Les Newell
To: mach1mach2cnc@...
Sent: Wednesday, June 07, 2006 11:28 AM
Subject: Re: [mach1mach2cnc] Difference 25Khz -> 45KHz

It allows you to run higher pulse rates. Of course your motors and
drives have to be able to handle the higher pulse rates. Normally you
only need it for stepper drives with high microstepping ratios or
servos. If you are running near max speed at 25kHz then increasing the
kernel speed to 45kHz may make the pulses slightly smoother.

On the down side your computer will run slower if you increase the
kernel speed. Basically if 25kHz works for you then don't bother
increasing it.

Les

B.Agerholm wrote:
> HI
>
> What will i gain if i change from running 25KHz to 45KHz ?
> I made a small test, and the system can run both.
> Simulated time for an item is the same... so what is the difference ?
>
> Best Regards
> B.Agerholm
> Denmark
>
>


Re: Machine Status LEDs

art
 

Hi :

You can drop on an LED, set its OEM number to a User number like 1001 , then
in a MAcroPump , use a line like

If IsActive( OUTPUT1 ) then
setUserLed( 1001 )
endif

The LED woudl then reflect the output1 signal, no matter what pin its on.


Thanks,
Art
www.artofcnc.ca

Videos And Support Forums
Users Map:

----- Original Message -----
From: dpersuhn
To: mach1mach2cnc@...
Sent: Tuesday, June 06, 2006 10:11 PM
Subject: [mach1mach2cnc] Machine Status LEDs


I have a second parallel port card installed in my contoller that I
want to use for my I/O panel. I'm using a keyboard emulator to handle
most of the inputs, but I'm now stumped on outputs. I have several
LEDs that I would like to use to indicate several machine status
elements so I can see them at a glance from the other side of the
shop. How do I set an LED in screen designer to affect a parallel
port pin?


Re: Difference 25Khz -> 45KHz

 

oops. wrong address.. apologies...


_____

From: mach1mach2cnc@... [mailto:mach1mach2cnc@...]
On Behalf Of Paul Kelly
Sent: Wednesday, 7 June 2006 7:58 PM
To: mach1mach2cnc@...
Subject: RE: [mach1mach2cnc] Difference 25Khz -> 45KHz



How'd you get on with that mounting plate?

PK


.

<.
<
com/serv?s=97359714&grpId=10661639&grpspId=1600063697&msgI
d=56710&stime=1149680138>


Re: Difference 25Khz -> 45KHz

 

B.Agerholm wrote:

Sorry i did not tell you that it's for the spindel i'm planning to use the brushless motor, and not as a servo.

Manu tell me that it might be possible to get more "speed steps" from 45KHz than from 25KHz. Now i know my machine will run @45KHz I can start testing to see if it's possible :O)
Do make sure you restart Mach after changing frequency ;-) It has no affect until it's restarted.

--
---------------------------------------------------------------------------
Wayne M Weedon Email: wayne@...
Fdos Design Poole UK Tel +44-1202-677025 Fax +44-1202-770515 Mobile: 07774 439915

Specialists in small batch & Production Mechanical/Electrical Engineering
---------------------------------------------------------------------------


Re: Difference 25Khz -> 45KHz

 

B.Agerholm wrote:

Sorry i did not tell you that it's for the spindel i'm planning to use the brushless motor, and not as a servo.

Manu tell me that it might be possible to get more "speed steps" from 45KHz than from 25KHz. Now i know my machine will run @45KHz I can start testing to see if it's possible :O)
Do make sure you restart Mach after changing frequency ;-) If has no affect until it's restarted.

--
---------------------------------------------------------------------------
Wayne M Weedon Email: wayne@...
Fdos Design Poole UK Tel +44-1202-677025 Fax +44-1202-770515 Mobile: 07774 439915

Specialists in small batch & Production Mechanical/Electrical Engineering
---------------------------------------------------------------------------


Re: Difference 25Khz -> 45KHz

 

you just have to know how much steps your driver need to make one spindle
rotation (most servo controlers have electronic gearing so you can adapt to
your needs). then you can compute the max spindle speed you can get with a
45 Khz output.

At 45 Khz, mach3 will output 45 Khz if the motor tuning speed setting is at
the max value.


Olivier.


Re: Difference 25Khz -> 45KHz

 

How'd you get on with that mounting plate?

PK


.

<
d=56710&stime=1149680138>


Re: Difference 25Khz -> 45KHz

Lester Caine
 

B.Agerholm wrote:

Sorry i did not tell you that it's for the spindel i'm planning to use the brushless motor, and not as a servo.
Manu tell me that it might be possible to get more "speed steps" from 45KHz than from 25KHz. Now i know my machine will run @45KHz I can start testing to see if it's possible :O)
The basic difference SHOULD be that at 45kHz you can run the stepper motor nearly twice as fast as at 25kHz - if everything can cope with that.
If you are using a simple full step drive to the stepper motor, 200 pulses rotates the motor once, which will take 8mS at 25kHz but only 4.4mS at 45kHz. Change to half or quarter step, and the times increase, so half stepping at 45kHz will then take 8.8mS for a rotation, slower than full step at 25kHz.

Changing to 1/8th step really needs more than 45kHz to get full speed out of a good stepper motor, but will be very smooth in it's movement.

--
Lester Caine - G8HFL
-----------------------------
L.S.Caine Electronic Services -
Model Engineers Digital Workshop -
Treasurer - Firebird Foundation Inc. -


Re: Difference 25Khz -> 45KHz

B.Agerholm
 

Sorry i did not tell you that it's for the spindel i'm planning to use the brushless motor, and not as a servo.

Manu tell me that it might be possible to get more "speed steps" from 45KHz than from 25KHz.
Now i know my machine will run @45KHz I can start testing to see if it's possible :O)

B.Agerholm

----- Original Message -----
From: Olivier
To: mach1mach2cnc@...
Sent: Wednesday, June 07, 2006 11:58 AM
Subject: RE: [mach1mach2cnc] Difference 25Khz -> 45KHz



It will be faster at 45 Khz. You have to retune the motors each time you
change this pulse rate settings to get mach3 running ok.

If you are running brushless servos, specialy with high resolution encoders
and drivers, then 45 Khz could be too slow. Then you can switch to an
external pulse rate generator, like the G-Rex, the first one available,
giving a 4 Mhz max pulse rate.

Olivier.

-----Message d'origine-----
De : mach1mach2cnc@...
[mailto:mach1mach2cnc@...]De la part de B.Agerholm
Envoye : mercredi 7 juin 2006 11:33
A : mach1mach2cnc@...
Objet : Re: [mach1mach2cnc] Difference 25Khz -> 45KHz

What i don't understand is why the machine is not faster @45KHz compared to
the same G-code @25KHz ?
Reason for the change would be that i @45KHZ maybe would be able to control
a brusless RC motor in more steps than @25KHz

B.Agerholm

----- Original Message -----
From: Les Newell
To: mach1mach2cnc@...
Sent: Wednesday, June 07, 2006 11:28 AM
Subject: Re: [mach1mach2cnc] Difference 25Khz -> 45KHz

It allows you to run higher pulse rates. Of course your motors and
drives have to be able to handle the higher pulse rates. Normally you
only need it for stepper drives with high microstepping ratios or
servos. If you are running near max speed at 25kHz then increasing the
kernel speed to 45kHz may make the pulses slightly smoother.

On the down side your computer will run slower if you increase the
kernel speed. Basically if 25kHz works for you then don't bother
increasing it.

Les

B.Agerholm wrote:
> HI
>
> What will i gain if i change from running 25KHz to 45KHz ?
> I made a small test, and the system can run both.
> Simulated time for an item is the same... so what is the difference ?
>
> Best Regards
> B.Agerholm
> Denmark
>
>



www.machsupport.com - Web site Access
Yahoo! Groups Links

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Re: Difference 25Khz -> 45KHz

 

It will be faster at 45 Khz. You have to retune the motors each time you
change this pulse rate settings to get mach3 running ok.

If you are running brushless servos, specialy with high resolution encoders
and drivers, then 45 Khz could be too slow. Then you can switch to an
external pulse rate generator, like the G-Rex, the first one available,
giving a 4 Mhz max pulse rate.


Olivier.

-----Message d'origine-----
De : mach1mach2cnc@...
[mailto:mach1mach2cnc@...]De la part de B.Agerholm
Envoye : mercredi 7 juin 2006 11:33
A : mach1mach2cnc@...
Objet : Re: [mach1mach2cnc] Difference 25Khz -> 45KHz


What i don't understand is why the machine is not faster @45KHz compared to
the same G-code @25KHz ?
Reason for the change would be that i @45KHZ maybe would be able to control
a brusless RC motor in more steps than @25KHz

B.Agerholm

----- Original Message -----
From: Les Newell
To: mach1mach2cnc@...
Sent: Wednesday, June 07, 2006 11:28 AM
Subject: Re: [mach1mach2cnc] Difference 25Khz -> 45KHz


It allows you to run higher pulse rates. Of course your motors and
drives have to be able to handle the higher pulse rates. Normally you
only need it for stepper drives with high microstepping ratios or
servos. If you are running near max speed at 25kHz then increasing the
kernel speed to 45kHz may make the pulses slightly smoother.

On the down side your computer will run slower if you increase the
kernel speed. Basically if 25kHz works for you then don't bother
increasing it.

Les

B.Agerholm wrote:
> HI
>
> What will i gain if i change from running 25KHz to 45KHz ?
> I made a small test, and the system can run both.
> Simulated time for an item is the same... so what is the difference ?
>
> Best Regards
> B.Agerholm
> Denmark
>
>









www.machsupport.com - Web site Access
Yahoo! Groups Links






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Re: Scanning file

shaun_wainford
 

It is possible to replicate a surface with Mach3 but you need to turn
on add letters to coords, in config ports and pins, Mill options then
add your own commands as per the first 4 lines below, and the last
three lines see below, this is a bit of a fudge but can be made to
work, although I also use Rhino for this,
Hope this is of help

Shaun.......

(Start of File)
G0 G49 G40 G17 G80 G50 G90
M6 T0(TOOL DIA. 12)
G21 (mm)
g1 f200
x0.000000 y0.000000 z3.000000
x1.000000 y0.000000 z3.000000
x2.000000 y0.000000 z3.000000
x3.000000 y0.000000 z3.000000
x4.000000 y0.000000 z4.059645
x5.000000 y0.000000 z4.511421
x5.000000 y1.000000 z3.939086
x4.000000 y1.000000 z4.260152
x3.000000 y1.000000 z3.601523
x2.000000 y1.000000 z3.465736
x1.000000 y1.000000 z3.317259
x0.000000 y1.000000 z3.709391
x0.000000 y2.000000 z3.776650
x1.000000 y2.000000 z4.383249
x2.000000 y2.000000 z3.795685
x3.000000 y2.000000 z4.058376
x4.000000 y2.000000 z3.932741
x5.000000 y2.000000 z3.832487
x5.000000 y3.000000 z3.892132
x4.000000 y3.000000 z4.332487
x3.000000 y3.000000 z4.583756
x2.000000 y3.000000 z4.441624
x1.000000 y3.000000 z3.553299
x0.000000 y3.000000 z3.848985
x0.000000 y4.000000 z3.000000
x1.000000 y4.000000 z4.135787
x2.000000 y4.000000 z4.318528
x3.000000 y4.000000 z4.302030
x4.000000 y4.000000 z4.447970
x5.000000 y4.000000 z3.930203
x5.000000 y5.000000 z3.869289
x4.000000 y5.000000 z3.838832
x3.000000 y5.000000 z3.161168
x2.000000 y5.000000 z3.728426
x1.000000 y5.000000 z4.184010
x0.000000 y5.000000 z3.000000
G0 Z5
G0 X0Y0
M30
(end of file )






--- In mach1mach2cnc@..., michele russo <sudsole@...>
wrote:

Thanks Art.
Michele

--- art <fenerty@...> wrote:

Hi michele:

What your creating is a point cloud file. They
dont contain any letters. You must use a CAM program
that will load point clooud files to replicate the
surface. The digitiser is use donly to create the
point cloud. It is not a surface replication type fo
thing. Try running rhino or similar CAM program and
loading the point cloud. From there you need to
create a mesh , then a toolpath from the mesh..

Thanks,
Art
www.artofcnc.ca

Videos And Support Forums

Users Map:
----- Original Message -----
From: michele russo
To: mach1mach2cnc@...
Sent: Tuesday, June 06, 2006 3:36 PM
Subject: [mach1mach2cnc] Scanning file


I need help!!
I have tried to simulate scanning a surface with
touch
probe using the wizard that i found with Mach2.
Scanning file works fine but i saw that final
surface
definition file looks like as a series of line
with
X-Y-Z value without X-Y-Y letters.
How can i process or add g-code and Xs Ys Zs to
the
file for make the tool replicate original shape?
Thanks

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