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Re: Hallicrafters S40-B Restoration Advice

 

I used as thick aluminum I had on hand as it was flat and I figured it would suck the heat out rapidly.? I imagine plate glass would work just as well.
?
73,
--
Justin B.
KI5GKD


Re: Hallicrafters S40-B Restoration Advice

 

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I wonder if two glass plates would do the same .... ?? I flattened out a warped CD one time this way.....heated some tap water slightly (to about 110 degrees) soaked the CD for a few minutes, and pressed between two pieces of flat glass.??

Tom Latimer

Water probably not good for the dial discs

On 5/4/2025 17:11, Justin Bowser - KI5GKD wrote:

For folks that have ran into warped dial discs I found a solution, for mine anyway.? I had a Heathkit VF-1 with a very warped disc.? I took it out and applying heat to it and then placing between a couple 1/2" aluminum plates.? After several "lather, rinse, repeat, cycles, I had a flat disc!? This is very important when the tuning knob acts against the disc...
?
73,
--
Justin B.
KI5GKD


Re: Hallicrafters S40-B Restoration Advice

 

For folks that have ran into warped dial discs I found a solution, for mine anyway.? I had a Heathkit VF-1 with a very warped disc.? I took it out and applying heat to it and then placing between a couple 1/2" aluminum plates.? After several "lather, rinse, repeat, cycles, I had a flat disc!? This is very important when the tuning knob acts against the disc...
?
73,
--
Justin B.
KI5GKD


Re: HA-1 T.O. Keyer socket gnds

 

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On 5/4/25 12:34 PM, Paul Christensen via groups.io wrote:
On a positive note, I replaced the AF amps in my Drake R-4B and R-4C receivers.? The goal was to get hum/buzz down to zero with the AF control wide open.? With a screwdriver connected to the AF amp’s ground lead, I wiped across the chassis in search of the lowest hum/buzz level.? I found several points that met this criteria.? Once found, a hole was drilled in the chassis and a solder lug added for the ground connection. ?At these points, AC heater ground current is minimal, sometimes cancelling altogether.?

Thanks Paul.? That screw driver wipe technique is something I will need to remember.? I also do a fair amount of old stereo restoration and your technique will sure come in useful.

73
Don N9OO


Re: High impedance rivets

 

Jim - I re=capped a Zenith Transoceanic model 8G005 from the 1940s.? There were a couple paper caps I could not get to without disassembling a bunch of stuff and figured the risk was not worth it.? This was compounded by the wiring insulation was brittle and would crack and fall apart if moved!? That one has a whole bunch of new silicone insulated wire in it!
?
Your observation about the rivets makes me wonder if that might have been the cause of some of my problems in the past...
?
73,
--
Justin B.
KI5GKD
?


Re: Working on HT-32B & Weight Lifting

 

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hello group
????? My Scott slrm dry weight is 90 lbs . At my age, 83 its too much to handle with out help.? Its ac/dc so has a hot chassis and i use an isolation transformer for my safety.
?????????????????????? barry


From: [email protected] <[email protected]> on behalf of Scott Petersen via groups.io <s-petersen@...>
Sent: Saturday, May 3, 2025 5:01 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?
Rigpix, Radio Museum, and I think the manual for the other weight. Regardless, Heavy!

From: [email protected] <[email protected]> on behalf of don Root <drootofallevil@...>
Sent: Saturday, May 3, 2025 2:42 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?

shipping weights overseas? or bare bones weights?

?

From: [email protected] [mailto:[email protected]] On Behalf Of Scott Petersen via groups.io
Sent: Saturday, May 3, 2025 7:42 AM

?

Wow! 125lbs!? found 3 different weights for the R390, I don't know which is correct, 65# 75# and 85# unless there are differemt sub models...



--
don??? va3drl


High impedance rivets

 

The worst example of high impedance rivets that I have seen was in a Gonset G-63 receiver.? I could not successfully align it once the caps were replaced until all of the tube socket ground rings were soldered to the chassis.? Once this was done, the receiver worked quite well.

Currently working on a Zenith L600 Transoceanic replacing all paper and electrolytic caps, what a PITA!? Perhaps I did go a bit overboard by removing all connections to the four section filter capacitor which is buried under layers of other components.? I pity the poor girls who did the initial assembly!? Thankfully, the modern caps are physically much smaller so now there is lots of room under the chassis.

Anyway, four of the five tube sockets are hard wired from the center tie point of the tube socket to the chassis.? This is unusual as most manufactures trusted the tube socket rivets so they didn't bother to do this hardwiring to the chassis.? No components use this tube socket connection in the TO so I am not sure why they did this in the first place.??
Regards,
Jim
Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Sunday, May 4, 2025 at 02:31:29 AM CDT, haywireman via groups.io <haywireman@...> wrote:


Yes!? I have even wondered if soldering socket ground terminals to the chassis is enough to ensure good performance.? Solder is not the perfect conductor, and does not have the best strength or immunity to fracturing over time.? I have read several times that it is a "best practice" to wire every point directly to a common ground return on the chassis, but have never seen it done in practice, except maybe in some Collins equipment.

John

On Saturday, May 3, 2025 at 10:40:58 AM CDT, Jim Whartenby via groups.io <old_radio@...> wrote:


Chassis grounds that use rivets is an ongoing problem.? Whenever there is a weird problem, like an alignment issue, I routinely solder the tube socket ground terminals and other ground tie points to the chassis as a first effort to resolve the problem.? This saves a lot of troubleshooting time and is good excuse to keep that old American Beauty 100 watt soldering iron in the toolbox.
Jim
Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Friday, May 2, 2025 at 04:51:11 PM CDT, waltcates via groups.io <cateswa@...> wrote:


I have seen center post to ground as high as 150 ohms. It only takes 3 to 5 ohms to start causing problems with speed and weight. It has the biggest effect on the timing capacitors.


Walt Cates, WD0GOF
?
A majority of acceptance is not proof of correctness.



From: [email protected] <[email protected]> on behalf of Floyd - K8AC via groups.io <floydsense@...>
Sent: Friday, May 2, 2025 2:41 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] HA-1 T.O. Keyer
?
Very good, Walt.? Glad to see you point out the problem with the tube socket grounds.? Years ago my HA-1 became erratic - code elements missing or the wrong length.? It took me many days before I discovered a faulty ground at a tube socket - it looked perfect but must have had a high resistance.??
?
73, Floyd - K8AC


Re: HA-1 T.O. Keyer socket gnds

 

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We sometimes forget that a chassis is often a high-current AC conductor, sometimes carrying several amps of tube heater current.? To Don’s comment, bonding to a single common chassis point often reduces or eliminates induced hum and buzz.?

?

Someone mentioned using balanced heaters and a hum control balancing pot.? That’s excellent advice, but during production, manufacturers would typically wire the heater bus first, then overlay additional wiring like laced cable harnesses.? In many transceivers with dense wiring practices, it’s a real challenge to replace heater wiring with a twisted pair without disrupting components and existing wire runs, even if attempting an overlay.? I once tried to balance a Collins KWM-2A’s heather string but gave up: a point was reached where collateral damage started to occur owing to under-chassis packaging density.?

?

On a positive note, I replaced the AF amps in my Drake R-4B and R-4C receivers.? The goal was to get hum/buzz down to zero with the AF control wide open.? With a screwdriver connected to the AF amp’s ground lead, I wiped across the chassis in search of the lowest hum/buzz level.? I found several points that met this criteria.? Once found, a hole was drilled in the chassis and a solder lug added for the ground connection. ?At these points, AC heater ground current is minimal, sometimes cancelling altogether.?

?

Paul, W9AC

?

?

From: [email protected] <[email protected]> On Behalf Of Don Buska - The Radio Lab Works
Sent: Sunday, May 4, 2025 8:26 AM
To: [email protected]
Subject: Re: [HallicraftersRadios] HA-1 T.O. Keyer socket gnds

?

On 5/4/25 2:31 AM, haywireman via groups.io wrote:

I have read several times that it is a "best practice" to wire every point directly to a common ground return on the chassis


Hey John,? That's a very common practice in audio gear, naturally, to avoid ground loops.


73
Don N9OO


Re: HA-1 T.O. Keyer socket gnds

 

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Don, John, ???does the “common ground return” mean any old connection to a “ground wire” scheme, or is it a specifically designed wiring scheme ?

?

From: [email protected] [mailto:[email protected]] On Behalf Of Don Buska - The Radio Lab Works
Sent: Sunday, May 4, 2025 8:26 AM
To: [email protected]
Subject: Re: [HallicraftersRadios] HA-1 T.O. Keyer socket gnds

?

On 5/4/25 2:31 AM, haywireman via groups.io wrote:

I have read several times that it is a "best practice" to wire every point directly to a common ground return on the chassis


Hey John,? That's a very common practice in audio gear, naturally, to avoid ground loops.


73
Don N9OO

_._,_._,_


--
don??? va3drl


Re: HA-1 T.O. Keyer socket gnds

 

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On 5/4/25 2:31 AM, haywireman via groups.io wrote:
I have read several times that it is a "best practice" to wire every point directly to a common ground return on the chassis

Hey John,? That's a very common practice in audio gear, naturally, to avoid ground loops.

73
Don N9OO


Re: HA-1 T.O. Keyer socket gnds

 

Yes!? I have even wondered if soldering socket ground terminals to the chassis is enough to ensure good performance.? Solder is not the perfect conductor, and does not have the best strength or immunity to fracturing over time.? I have read several times that it is a "best practice" to wire every point directly to a common ground return on the chassis, but have never seen it done in practice, except maybe in some Collins equipment.

John

On Saturday, May 3, 2025 at 10:40:58 AM CDT, Jim Whartenby via groups.io <old_radio@...> wrote:


Chassis grounds that use rivets is an ongoing problem.? Whenever there is a weird problem, like an alignment issue, I routinely solder the tube socket ground terminals and other ground tie points to the chassis as a first effort to resolve the problem.? This saves a lot of troubleshooting time and is good excuse to keep that old American Beauty 100 watt soldering iron in the toolbox.
Jim
Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Friday, May 2, 2025 at 04:51:11 PM CDT, waltcates via groups.io <cateswa@...> wrote:


I have seen center post to ground as high as 150 ohms. It only takes 3 to 5 ohms to start causing problems with speed and weight. It has the biggest effect on the timing capacitors.


Walt Cates, WD0GOF
?
A majority of acceptance is not proof of correctness.



From: [email protected] <[email protected]> on behalf of Floyd - K8AC via groups.io <floydsense@...>
Sent: Friday, May 2, 2025 2:41 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] HA-1 T.O. Keyer
?
Very good, Walt.? Glad to see you point out the problem with the tube socket grounds.? Years ago my HA-1 became erratic - code elements missing or the wrong length.? It took me many days before I discovered a faulty ground at a tube socket - it looked perfect but must have had a high resistance.??
?
73, Floyd - K8AC


Re: Working on HT-32B & Weight Lifting

 

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Rigpix, Radio Museum, and I think the manual for the other weight. Regardless, Heavy!


From: [email protected] <[email protected]> on behalf of don Root <drootofallevil@...>
Sent: Saturday, May 3, 2025 2:42 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?

shipping weights overseas? or bare bones weights?

?

From: [email protected] [mailto:[email protected]] On Behalf Of Scott Petersen via groups.io
Sent: Saturday, May 3, 2025 7:42 AM

?

Wow! 125lbs!? found 3 different weights for the R390, I don't know which is correct, 65# 75# and 85# unless there are differemt sub models...



--
don??? va3drl


Re: Working on HT-32B & Weight Lifting

 

开云体育

shipping weights overseas? or bare bones weights?

?

From: [email protected] [mailto:[email protected]] On Behalf Of Scott Petersen via groups.io
Sent: Saturday, May 3, 2025 7:42 AM

?

Wow! 125lbs!? found 3 different weights for the R390, I don't know which is correct, 65# 75# and 85# unless there are differemt sub models...



--
don??? va3drl


Re: Working on HT-32B & Weight Lifting

 

开云体育





Research the cochlear implant very carefully, I give this caution because mine doesn't work well. It has been a great disappointment and frustration. I will continue to pursue it because mY hearing is almost gone but havent much confidence.


Re: Working on HT-32B & Weight Lifting

 

I'm 70 and can still lift and carry things up to about 150 lbs or so (the cast iron Kohler engine in my small IH tractors) and do my own tower climbing.?? On the other hand, I'll need a cochlear implant soon.

Getting old is not for the feeble!? :-)

John K5MO

On Sat, May 3, 2025 at 11:41?AM John <johnk5mo@...> wrote:
Or the AR-88!

John K5MO

On Fri, May 2, 2025 at 6:15?PM Jim Marshall via <jmarshall1945=[email protected]> wrote:
You should try working on an R-390a!
k6lr





Re: Working on HT-32B & Weight Lifting

 

Or the AR-88!

John K5MO

On Fri, May 2, 2025 at 6:15?PM Jim Marshall via <jmarshall1945=[email protected]> wrote:
You should try working on an R-390a!
k6lr





Re: HA-1 T.O. Keyer socket gnds

 

Chassis grounds that use rivets is an ongoing problem.? Whenever there is a weird problem, like an alignment issue, I routinely solder the tube socket ground terminals and other ground tie points to the chassis as a first effort to resolve the problem.? This saves a lot of troubleshooting time and is good excuse to keep that old American Beauty 100 watt soldering iron in the toolbox.
Jim
Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Friday, May 2, 2025 at 04:51:11 PM CDT, waltcates via groups.io <cateswa@...> wrote:


I have seen center post to ground as high as 150 ohms. It only takes 3 to 5 ohms to start causing problems with speed and weight. It has the biggest effect on the timing capacitors.


Walt Cates, WD0GOF
?
A majority of acceptance is not proof of correctness.



From: [email protected] <[email protected]> on behalf of Floyd - K8AC via groups.io <floydsense@...>
Sent: Friday, May 2, 2025 2:41 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] HA-1 T.O. Keyer
?
Very good, Walt.? Glad to see you point out the problem with the tube socket grounds.? Years ago my HA-1 became erratic - code elements missing or the wrong length.? It took me many days before I discovered a faulty ground at a tube socket - it looked perfect but must have had a high resistance.??
?
73, Floyd - K8AC


Re: Working on HT-32B & Weight Lifting

 

I checked the manuals for the various versions of the R-390:
R-390????????TM 11-856????????80 pounds
R-390A????? TM 11-856A? ? ?75 pounds
R-391? ? ? ? TM 11-863? ? ? ? 82.5 pounds
Jim

Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Saturday, May 3, 2025 at 06:42:34 AM CDT, Scott Petersen via groups.io <s-petersen@...> wrote:


Wow! 125lbs!? found 3 different weights for the R390, I don't know which is correct, 65# 75# and 85# unless there are differemt sub models...


From: [email protected] <[email protected]> on behalf of n7qmm25 <n7qmm25@...>
Sent: Friday, May 2, 2025 10:48 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?

What are you youngsters crying about any way. HT9 @ 125 lbs. I have 4 of them, 2 old model and 2 new model.

On 5/2/2025 4:25 PM, Scott Petersen via groups.io wrote:
The National 183d was heavy for it's size also!


From:?[email protected] <[email protected]> on behalf of Jim Marshall via groups.io <jmarshall1945@...>
Sent:?Friday, May 2, 2025 6:15 PM
To:?[email protected] <[email protected]>
Subject:?Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?
You should try working on an R-390a!
k6lr





Re: Working on HT-32B & Weight Lifting

 

Try moving a 6 gallon glass carboy of Rose’ wine, or you VRC-176 around.? I can still do it, but make sure my footing is solid and nothing slippery is under foot.? Safety’s very important for both of these hobbies. 82 and still at it.

John WD5ENU

On Fri, May 2, 2025 at 20:37 Don Buska - The Radio Lab Works via <don=[email protected]> wrote:

What's one pound amongst friends, hi.

73? Don N9OO

On 5/2/25 19:32, thoyer via wrote:

Believe it or not, the advertised weight of the R390A (85lb) is one pound less than the HT-32 (86lb).

?

Tom

W3TA

?

From: [email protected] <[email protected]> On Behalf Of Jim Marshall via
Sent: Friday, May 2, 2025 6:15 PM
To: [email protected]
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting

?

You should try working on an R-390a!

k6lr

?

?

?

?



Re: Working on HT-32B & Weight Lifting

 

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Wow! 125lbs!? found 3 different weights for the R390, I don't know which is correct, 65# 75# and 85# unless there are differemt sub models...


From: [email protected] <[email protected]> on behalf of n7qmm25 <n7qmm25@...>
Sent: Friday, May 2, 2025 10:48 PM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?

What are you youngsters crying about any way. HT9 @ 125 lbs. I have 4 of them, 2 old model and 2 new model.

On 5/2/2025 4:25 PM, Scott Petersen via groups.io wrote:
The National 183d was heavy for it's size also!


From:?[email protected] <[email protected]> on behalf of Jim Marshall via groups.io <jmarshall1945@...>
Sent:?Friday, May 2, 2025 6:15 PM
To:?[email protected] <[email protected]>
Subject:?Re: [HallicraftersRadios] Working on HT-32B & Weight Lifting
?
You should try working on an R-390a!
k6lr