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Re: Book recommendation for a newbie
Hi Rob:
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I am also a newbie. I bought a 7x12 Cummins in summer of last year. Doug Briney: The Home Machinists's Handbook, McGraw-Hill, available at Amazon.com, very basic and geared towards the beginner South Bend Lathe Works: How to Run a Lathe, Lindsay Publications, available at The Little Machine Shop, a reedition of a 1942 South Bend Lathe Works manual, excellent for the beginner Frank Hoose's home page, excellent for the beginner, many photographs I hope this helps. Gregor Stransky, San Antonio, Texas ----- Original Message -----
From: "rroll99" <rroll99@...> To: <7x12minilathe@...> Sent: Monday, April 02, 2007 1:33 PM Subject: [7x12minilathe] Book recommendation for a newbie I was wondering if the group has a consensus about what would be a good book for someone who wants to not only learn how to use a lathe, but also how to properly layout, cut, drill, tap, grind bits and do other basic machine shop operations. I just bought Frank Marlowe's "Machine Shop Essentials" and it does a great job of explaining terminology and showing tools and methods. But I'm looking for a book that has more practical tips and how-to's for someone who is just starting to learn this craft. I'd prefer to have a book to keep near my work bench, but I'd also love to hear about any good web sites or downloadable files. BTW, I bought a Homier 7x12. Thank you, Rob |
Re: Rocking tool post shim
I have one of these tool holders and I doubt that the rocker section
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is a Woodruff key. It's about 40mm long and 12mm wide. I don't think Woodruffs are that thick. It's also fairly shallow from the flat surface to the curved portion. I think Woodruffs are much deeper than this. This tool holder will easily take a 1/2 inch tool bit. John Ian, that rocker sectiopn looks suspiciously like a Woodruff Key, |
Re: Broke the tap, Grrrrr.
fkunc
FWIW, my usual remedy for broken taps in something I have too much tim
into to just remake: I haven't had luck using alum, try nitric acid (it can be diluted, no need to play around with concentrated stuff if you are not familiar with proper acid handling procedures) If it's a through hole, plug the bottom with some putty or other acid proof sealer then add the acid to the top of the hole with an eye dropper till it's full. Wait an hour or so then drain and rinse it then see if the tap is loose enough to remove (it may have already been reduced to a mush by then if the acid is not too weak). If it's still tight, just keep repeating the procedure till it comes out. If your part was aluminum, you can just go ahead with the tapping using a new tap. If it was steel, the hole will likely be enlarged and you will need to drill it oversize and plug it with a steel insert (piece of rod) which can be epoxied, soldered, or press fitted in place then re-drill and tap. If you are using solder or epoxy you need to take the temperature of the parts operation into consideration and select one that will work at that temperature without melting (usually not a consideration, but something to be aware of if you're working on gun parts or other potentially high temp stuff). You could also thread a larger bolt into the new hole then cut/mill/turn it off flush and re-drill and tap for the smaller size. Concentrated nitric acid can be dangerous to work with and diluting any concentrated acid can be dangerous (slowly add acid to water, not water to acid, or it can explode in your face). Try to find some already dilute acid if you are not familiar with handling concentrated acids. A chemist should be able to prepare a dilute solution for you. |
Re: Broke the tap, Grrrrr.
On 4/2/07, born4something <ajs@...> wrote:
What about this idea: Grind a "backwards" boring bar, then do this procedure with the lathe in reverse. When you get to the tap, it might unthread. If you're lucky. Regards, Mark markrages@gmail -- Most of the time, for most of the world, no matter how hard people work at it, nothing of any significance happens. -- Weinberg's Law |
Re: Broke the tap, Grrrrr.
--- In 7x12minilathe@..., Victoria Welch <wrlabs@...>
wrote: start Hi Vikki, Don't toss those cheap sets too quickly. Apart from letting you do the easy threads (like through sheet aluminium) it's really great to have such a comprehensive set of sizes for clearing paint and burrs out of threads. However, if doing any serious threads I now buy a real tap for the job. The biggest hassle is the crossover zone between easy and serious thread cutting late in the evening where you give in to the temptation to use the cheapy - and spend your evenings for the rest of the week recovering the job! John |
Re: Broke the tap, Grrrrr.
Hi Vikki,
Glad you didn't spontaneously freak out. That's a sign of maturity and starting to get comfortable with your skills and ability to sort things out. I think you can get alum from a pharmacist. There are possibly cheaper sources though. That commonly used 75% thread figure is probably a bit tight for most work if you don't need enormous strength. The last 2 taps I've broken were on 75% or slightly greater (due to available drill sizes). You mentioned the carbide tip jumping as it touched the outside of the tap remnants. There's no way I was machining that close as the tap was so brittle-hard. I'd change to a dremel based grinding tool before working that close. When all else fails, read up on EDM. Coming from an electronics background I just KNOW I'll build one of those things one day. There's a section in Machinery's Handbook giving a great rundown. Check out www.modelenginenews.org/~modeng74/meng/edm for some starter info too. There are quite viable plans around like www.camtronics-cnc.com or www.build-stuff.com/EDMHowtoBook.htm (that site seems down just now, hopefully temporarily). EDM would be an interesting toy to play with, cutting obscure shaped holes in impossibly difficult materials. Need to "drill" a square hole in HSS? No problem! John --- In 7x12minilathe@..., Victoria Welch <wrlabs@...> wrote: what teaser.you need to do in your situation. It's always a good brain toIn aluminium and brass I'm told alum is magical.I'm going to try to track down some alum while I am out today just see if it actually works.started thinking rather than freaking out about it :-) :-)! Having somereal tools, even if smallish certainly opens a lot of doors in manyways. thought II recently broke a 4mm tap in a 1/2" deep hole in steel. Chemical as Ihad the knack. They were going smoothly. Maybe the tap fatiqued downwas not using much force.Going for the 75% thread it was obvious the tiny tap was grunting neat the bottom of the hole. It is completely possible that thetap could have been fatigued but I think that the real reason was thatI had the tap in the drill chuck mounted in the mill and was turningthe chuck by hand. My wrist got tired and I switched hands and ammore than a little sure I over torqued it at exactly the wrong time.job inA while back I was asking (mainly out of academic interest) about clearthe 4-jaw and got the broken tap on centre, confirming by peeping theof the tap. I then took skimming cuts at that 1mm thick island triangulartap with vice grips and having it crumble further I was able to allequivalent of a socker wrench. That distributed the load across whilethree flutes and with a gentle back and forth motion I soon hadSigh, it does appear impossible to get out, I futzed with it for a last night and tried several things. HSS tools just got screwedup trying to turn it out and using carbide there was so much jumpwhen the tool contacted the remains of the tap that it accomplishednothing :-). I was able to remove what was in the bore with the carbide boringbar and the absolute slowest feed imaginable.to mill out around the tap without buggering the holder too much, butthis isn't real critical so the tap can just sit there. Other than asa reminder, it isn't interfering with anything.retailI did have some extra features on my finished product but it wasSame here, scrap isn't really available locally so everything is priced. Worst case is that I turn it 45 degrees (eyeball, noindexers or anything else, but it isn't real critical, I don't think) andremark it for another set of holes, which I did last night.alwaysNot sure if that helps your situation. But you can never have tooYes Sir, every little bit of kit that helps solve problems is welcome and a great addition to the mental toolbox :-).Ralph Waldo Emerson |
Re: Broke the tap, Grrrrr.
If you haven't found alum, try a swimming pool/spa place; it's used
to lower pH. It's also used in gardening to lower soil pH. The "trick" works because steel is acid soluble, aluminum is pretty much acid resistant. For small taps, the best thing I've found is a ball shaped carbide rotary file, used freehand in a Foredom tool. If you carefully attack the center, the rest of the tap can be picked out. A common commercial answer is a "tap disintegrator" essentially a small EDM unit. Frequently, there's a local shop that has one & may even be reasonably priced. Roy --- In 7x12minilathe@..., Victoria Welch <wrlabs@...> wrote: what toyou need to do in your situation. It's always a good brain teaser.I'm going to try to track down some alum while I am out today just see if it actually works.started thinking rather than freaking out about it :-) :-)! Having somereal tools, even if smallish certainly opens a lot of doors in many ways.II recently broke a 4mm tap in a 1/2" deep hole in steel. Chemical as Ihad the knack. They were going smoothly. Maybe the tap fatiqued downwas not using much force.Going for the 75% thread it was obvious the tiny tap was grunting neat the bottom of the hole. It is completely possible that thetap could have been fatigued but I think that the real reason was thatI had the tap in the drill chuck mounted in the mill and was turningthe chuck by hand. My wrist got tired and I switched hands and am morein clearthe 4-jaw and got the broken tap on centre, confirming by peeping theof the tap. I then took skimming cuts at that 1mm thick island triangulartap with vice grips and having it crumble further I was able to allequivalent of a socker wrench. That distributed the load across whilethree flutes and with a gentle back and forth motion I soon hadSigh, it does appear impossible to get out, I futzed with it for a last night and tried several things. HSS tools just got screwed upthe tool contacted the remains of the tap that it accomplishednothing :-). I was able to remove what was in the bore with the carbide boringbar and the absolute slowest feed imaginable.to mill out around the tap without buggering the holder too much, butthis isn't real critical so the tap can just sit there. Other than as aretail priced. Worst case is that I turn it 45 degrees (eyeball, noindexers or anything else, but it isn't real critical, I don't think) andremark it for another set of holes, which I did last night.alwaysNot sure if that helps your situation. But you can never have tooYes Sir, every little bit of kit that helps solve problems is welcome and a great addition to the mental toolbox :-).Ralph Waldo Emerson |
Re: Broke the tap, Grrrrr.
Victoria Welch
On Monday 02 April 2007, steam4ian wrote:
G'day Viki, John.LOL, I sure did. Watching that one tap corkscrew when trying to start it was kind of amazing. I have about three sets of "cheap taps". The other day i wasSlowly I learn :). Threading on the lathe, once so intimidating, I don't think much about anymore (even the changing of the gears isn't as scary as it once was :). Still haven't done internal, but that shouldn't be too horrid either once I give it a go. Unfortunately I also have three sets of cheap taps, but I know better now :). I was using a cutting oil to do this and I am not sure how much better WD40 would have been, will get the chance to see on the next set. I have struck it lucky with one set of truly bargain taps. A toolingI sure wish I knew what I needed, if I did I'd sure give you a list and figure out how to pay for it. Reamers is something I keep seeing as useful but so far I have yet (as far as I know :) actually needed them, drills seem to be doing good enough for what I need (so far). I did discover that drilling a 2.125" deep 1/2" hole (as big a bit as I have) by working up from 1/4" in steps is a job on the lathe. Easy to push that tailstock back, persistence pays :), with all this cranking exercise my wrists will be in GREAT shape soon (I hope :-). Boring it out after I got through with the 1/2" drill was exciting for some reason, probably the first use of the boring bars and it came out well. I must have done somebody a good turn!Indeed you must have :). Without fighting through Seattle traffic from hell, the only thing around here is consumer home supply places. Could be worse and mail (net) order has been my savior, if slow (but no more expensive with local taxes) :-). Frustrating, but I really am having fun with this and I think that with the pinhole filters that this may well work out. I remember the frustrating of trying to do *anything* with metal before I started learning about and acquiring tools for the purpose. To me it is indeed magic :)! Learning how to do all this is just so much fun, even the "bad times" teach one something that makes the next one easier / better :)! Just too damn cool :-) :-) :-) :-)! Thanks & take care, Vikki. -- Victoria Welch, WV9K/7 "Where the system is concerned, you're not allowed to ask "Why?" --Unknown |
Re: Broke the tap, Grrrrr.
Victoria Welch
On Sunday 01 April 2007, born4something wrote:
Hi Vikki,I'm going to try to track down some alum while I am out today just to see if it actually works. It sure does give one lots to think about, I'm pleased I just started thinking rather than freaking out about it :-) :-)! Having some real tools, even if smallish certainly opens a lot of doors in many ways. I recently broke a 4mm tap in a 1/2" deep hole in steel. ChemicalGoing for the 75% thread it was obvious the tiny tap was grunting down neat the bottom of the hole. It is completely possible that the tap could have been fatigued but I think that the real reason was that I had the tap in the drill chuck mounted in the mill and was turning the chuck by hand. My wrist got tired and I switched hands and am more than a little sure I over torqued it at exactly the wrong time. A while back I was asking (mainly out of academic interest) aboutSigh, it does appear impossible to get out, I futzed with it for a while last night and tried several things. HSS tools just got screwed up trying to turn it out and using carbide there was so much jump when the tool contacted the remains of the tap that it accomplished nothing :-). I was able to remove what was in the bore with the carbide boring bar and the absolute slowest feed imaginable. I finally was able to remove the raw edges on the outside with my roomies lapidary diamond files (nasty surfaces poking out). I could probably use the mill with one of the smallish PCB drills to mill out around the tap without buggering the holder too much, but this isn't real critical so the tap can just sit there. Other than as a reminder, it isn't interfering with anything. I did have some extra features on my finished product but it wasSame here, scrap isn't really available locally so everything is retail priced. Worst case is that I turn it 45 degrees (eyeball, no indexers or anything else, but it isn't real critical, I don't think) and remark it for another set of holes, which I did last night. Not sure if that helps your situation. But you can never have tooYes Sir, every little bit of kit that helps solve problems is always welcome and a great addition to the mental toolbox :-). Thanks & take care, Vikki. -- Victoria Welch, WV9K/7 "Nothing can bring you peace but the triumph of principles." -- Ralph Waldo Emerson |
Re: When is a Sieg not a Sieg? THE DIFFERENCES MATTER
Gavin McIntosh
Ian,
How did you end up with a Real Bull in OZ? I am not aware of anyone bringing them in. I did toy with the idea of brining them in and converting them to CNC. Even made contact with Ben at Real Bull and swapped emails. Then I got married and plans changed:) I am most interested in their CNC lathe as most of the other Chinese makers don't have any CNCed yet. Gavin From: "steam4ian" <fosterscons@...>_________________________________________________________________ Join the millions of Australians using Live Search. Try live.com.au |
Re: When is a Sieg not a Sieg? THE DIFFERENCES MATTER
G'day Chris.
Thank you for getting back to me regarding Real Bull; as you may have observed, I am full of it! Seriously, it would be good if I and others could catalogue differences as we come across them, eg key dimesions, feedscrew diameters etc. It could save both you and your customers frustration. Many of us have scraped together just enough for one lathe so can't have a second machine to compare side by side, the only way we discover changes is when buying replacement parts and finding they have to be "addapted". I must admit it has made me hesitant to lashout on upgrade parts. I googled "china" "lathe" "manufacture" and came up with about 160 companies making lathes. I didn't get all the way through the list but found at least 10 manufacturers of Mini Lathes, they were in different provinces so I doubt they were were the same company. I must admit in at least one case the machine was claimed by one company but their picture showed a Real Bull logo on the control panel It would be interesting to find where and how the design originated; Chris, can you comment?. I also suspect they are made for use in China and SE Asia for home manufacturing (cottage industry) and not just for the hobby market. They would be really good for this as thy could employ a family in repetative small parts manufacture, better than starving. Even some of the mini lathe parts could have been made by out workers on a mini lathe. An opportunity exists to aid struggling families in poverty areas of under developed countries by providing them with a lathe. This happens in India with sewing machines and pedal rickshaws where charities exist to provide just such aid; they make an incredible difference ("teach a man to fish and he will feed a village"). BTW, Thank you Chris for the service I have had from LMS and the service LMS has provided to the craft and hobby. One good turn deserves another. Regards, Ian |
Re: Book recommendation for a newbie
There is a book called "The Amateurs Lathe" by Sparry that covers
almost every aspect of practical lathe work. It is an old book (circa 1950) but still easily available here in the UK. The other book I would recommend is "The Amateurs workshop" by Ian Bradley. This covers all workshop tools lathes, drilling machines,drills, taps, shaping machines, milling, compressed air,paint spraying, soldering and brazing. This is also old book but full of basic practical information on workshop practice. This is also readily available in the UK. I hope this is useful Kind regards Mike Kingsley, UK --- In 7x12minilathe@..., "rroll99" <rroll99@...> wrote: lathe, but also how to properly layout, cut, drill, tap, grind bits and doa great job of explaining terminology and showing tools and methods.But I'm looking for a book that has more practical tips and how-to's for |
Re: Book recommendation for a newbie
You might try going to your local high school or Community Colleg that offers Machine Shop Technology courses, and see what books they use. Perhaps you could buy a used one, especially from a college bookstore. Good luck, Ron. Keep makin' chips!
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---- rroll99 <rroll99@...> wrote: I was wondering if the group has a consensus about what would be a |
Re: Broke the tap, Grrrrr.
I could not get it, either.
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Thanks, Ron. ---- jumbo75007 <fullerdj@...> wrote: Well if it is not one thing it is another.......... |
Re: Broke the tap, Grrrrr.
Dan,
It's not you, its the web page. The img is a broken reference. Use your imagination. It is simply a large knurled disk that is 'clamped' to the tap. The disk is 1 1/8" diameter and 0.325 thick. The drill chuck is slightly loosened so the user can turn the tap using the knurled disk (ie. the Tap Disk). This gives the operator a better 'feel' of the force turning the tap. Easier to feel how tight it is getting. The drill chuck is used as a centering device to make sure it goes in straight. HTH. :) Rance --- In 7x12minilathe@..., "jumbo75007" <fullerdj@...> wrote: it to me.wrote: have a morerefined link? |
Re: Broke the tap, Grrrrr.
jumbo75007
Well if it is not one thing it is another..........
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I now found the tap article, but the picture will not come up on my Internet Explorer. Would some one down load the picture and send it to me. Thanks, Dan Fuller Carrollton, Texas fullerdj@... --- In 7x12minilathe@..., "rancerupp" <rupps@...> wrote:
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Book recommendation for a newbie
I was wondering if the group has a consensus about what would be a
good book for someone who wants to not only learn how to use a lathe, but also how to properly layout, cut, drill, tap, grind bits and do other basic machine shop operations. I just bought Frank Marlowe's "Machine Shop Essentials" and it does a great job of explaining terminology and showing tools and methods. But I'm looking for a book that has more practical tips and how-to's for someone who is just starting to learn this craft. I'd prefer to have a book to keep near my work bench, but I'd also love to hear about any good web sites or downloadable files. BTW, I bought a Homier 7x12. Thank you, Rob |
Re: When is a Sieg not a Sieg?
Ian:
Mini Lathes with a rectangular carriage (as opposed to an H-shaped carriage) are not made by SIEG. In most cases they are made by the Yangzhou Real Bull Machine Tool Co. As you have found, there are differences. All the mini lathes sold by major vendors in the US are currently made by SIEG. The "Real Bull" company seems to have better traction in other parts of the world. Regards, Chris Wood LittleMachineShop.com <> The premier source of parts and accessories for mini lathes and mini mills. 396 W. Washington Blvd. #500, Pasadena, CA 91103 (800)981-9663 * Fax (626)797-7934 ________________________________ From: 7x12minilathe@... [mailto:7x12minilathe@...] On Behalf Of steam4ian Sent: Friday, March 30, 2007 9:23 PM To: 7x12minilathe@... Subject: [7x12minilathe] When is a Sieg not a Sieg? G'day all. I recently told you of my testing of the leadscrew mechincal fuse, it works!. Yes, I damaged the 80T gear. Thankfully it is not beyond recovery, so that it is now in the tuit basket. I had previously purchased a spares kit from LMS and this morning dug the replacement 80T gwear out of the bag. Surprise! the key way is 3mm wide not 4mm as for my lathe. I know my key is 4mm because a few weeks ago I dropped my key in the swarf (on the floor I thought) No amount of grovelling could find it so I grabbed a MS tent peg and milled a new key; actually I used a file. BTW I found the key hiding under the control box this morning. I recently got an idler sleeve and key from LMS only to find tha the key on that is 3mm as is the replacement LS key I purchased. The 57T & 65T gears I purchased from LMS also have 3mm keyways whilst the gears that came with the lathe have 4mm key ways. Thankfully a file can address most of the problems. I can probably file a T profile key for the sleeve, 3mm one side and 4mm the other. The QUESTIONS:- When and how did the change occur? My lathe has similar features to the yellow Cummins, eg, square not H shaped saddle, way wipers, ball oilers, nut on RH end of lead screw, etc. Some much earlier posts commented that the yellow Cummins lathe was not made by Sieg. Have others with yellow Cummins or Chestern Conquest lathes had the same experience? The present Cummins lathe is blue and the pictures don't show the features I refer to. Have you found other dissimilarities? Maybe Chris of LMS is lurking so he could comment? Finally, why are Tuit baskets square?? One good turn deserves another. Regards. Ian |
Re: Broke the tap, Grrrrr.
Bob,
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For some reason, it is not showing up in the search. Do you have a more refined link? Thanks Bill On 4/2/07, charlie4_66043 <radfordc@...> wrote:
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