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Re: chatter


 

Bill;
One of the things to check,is to make sure your tool bit is not extended towards the chuck,or out too far.
The mini has as far as I am concerned,a bad design in the cross slide gibs. I noticed when I had to turn the bit out towards the chuck,I could see the cross slide tip towards the left,causing chatter.
I could actually grab the compound with my hands,and tip it towards the left,it was pivoting on the gib screws.
I had to make a brass gib,that fit almost tight between the saddle, and cross side,to minimize it.
But to eliminate it,I had to add a L shaped piece on the right side to hold down the slide
Brass has a tendency to ''hook''and pull a cutter into a cut,especially if the lathe is loose in the crossslide/compound area.
You can have a little angle on top of the bit,[towards side or back],but can only be a couple of degrees. The bits I have are rough on the surface,and I do this,just to be able to sharpen them ''smooth''.
Another thing you can try,is when you sharpen the bit,and put the radius on the front that does the cutting,only put a few degrees on the radius itself,the cutter will heel on the cut,and not allow
the cutter to dig in.
Allways use a radius ,on brass ,I use app.a .040 to .050 R for the majority of turning,and only use a bit with a ''sharp'' end,when I need to get into a corner that needs to be square/sharp.
--- On Tue, 2/12/13, Dick wrote:


From: Dick
Subject: [7x12minilathe] Re: chatter
To: 7x12minilathe@...
Date: Tuesday, February 12, 2013, 12:28 PM

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Hi Bill,
I have read what others have said and most of it is good advice.
I had the same problem with my MM 7x16. The best thing I have done is to spring for a new pair of tapered roller bearings for the headstock. After changing out the headstock bearings and adjusting them up snug the problem was gone. I did a test cut last week on a piece of a 5/8" reamer shank which is machineable HSS. I chucked the piece in the three jaw chuck , spun it at about 1200 rpm and feeding with the carriage handwheel was able to easily remove .100" per side (.200" on the diameter) with absolutely no chatter. It cut like leaded screw stock. I you do this mod and set the bearings up snug you will see a vast improvement.
Dick

--- In , "Bill" wrote:
>
> Hi all I am a newbie , I am having difficulty with chatter even on light cuts. I am trying the tuning method explained in mini-lathe .com. I got a micro mark 7x16 lathe I have done a few light turning with it and went pretty well then I had to do a taper and thats when the problem began. I am having trouble adjusting the saddle mostly when I follow the instructions if I tighten the setscrews the saddle is very hard to move so obviously more than finger tight is too much does that make sense? Also the 1 mil it says to attain gap between ways and saddle would also make the saddle hard to move. I must be doing something wrong?
> Bill
>

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