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Re: [ExternalEmail] Re: [4x6bandsaw] motor acted funny the other day


 

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??? ??? second thing to do is open the gear box & check for oil . these are things to do with any 4x6 ya buy

??? ??? animal


On 1/1/2020 5:39 PM, Jerry Durand wrote:

One thing I'd be sure of, when you receive it verify that the arm goes straight up and down.? Occasionaly they'll ship one where the hinge holes are off.? This is VERY hard to fix by yourself, best to swap for another one.? But, most of these work fine.

I had to swap mine simply because the FedEx delivery guy was by himself and they didn't issue him a hand truck/dolly.? So, he simply shoved the box out the back of the truck to fall onto the street.? He then dragged it to my door where I sent it back.? I met him at the truck for the next trip and we carried it to the house.

---
Jerry Durand
Durand Interstellar, Inc.

On Jan 1, 2020, at 17:13, mike allen <animal@...> wrote:

??? ??? the saws are pretty ok , but like anything from HF "if it plugs in yer gonna have problems at sometime " motors are pretty easy to come by

??? ??? animal

On 1/1/2020 4:49 PM, Chris Hibbert wrote:
I have yet to purchase a 4x6 bandsaw (harbor freight) and all this talk about overheating and burning up motors is making me question if I should buy one.


On Jan 1, 2020, at 3:01 PM, Jim.Klessig@... <jim.klessig@...> wrote:

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¡°This is getting overly complex??? In most cases a NEMA motor starter with properly selected heaters should protect the motor against overloads and blade jams, no??¡°

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To a degree, yes. Protection is however a dance between how often you have to reset it versus how much thermal damage you are willing to accept.

Some overloading is normal and expected for a motor. Normal rule of thumb for electrical equipment, is that each 10 deg C rise you have, shaves 5-10 years off of the expected lifetime of your insulation system. ?

[That is rise over rated temp, and extended running temp, not just occasional excursions]

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The intent of the protection is really to prevent fire and shock, not preserve the lifetime of the equipment.

In industrial use it might be perfectly acceptable to get a 5 year life, in exchange for not having to reset the protection 5 times a day.

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OUR EMAIL ADDRESSES HAVE CHANGED

We were xxxxx@vertivCO.com and we are now xxxxx@...

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R James (Jim) Klessig P.E. | Senior Power Systems Engineer |
Electrical Reliability Services, VERTIV
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1876 Gwin Rd, Mckinleyville | CA | 95519 | USA
| Cell (707) 497-9611 | eFax 614-410-0653

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From: [email protected] [mailto:[email protected]] On Behalf Of Alan Muller
Sent: Tuesday, December 31, 2019 7:34 PM
To: [email protected]
Subject: [ExternalEmail] Re: [4x6bandsaw] motor acted funny the other day

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This is getting overly complex??? In most cases a NEMA motor starter with properly selected heaters should protect the motor against overloads and blade jams, no?? Or an IEC-type starter for that matter.

Well, it's New Years? Eve in this part of? the world.? So Happy.

am

At 03:57 PM 12/31/2019 -0800, you wrote:

Sorry guys been out of the loop a few days ((long hot summer days here in NZ, out on the 'bike, swimming etc while you're all shivering!)
Thanks for the sensor link Jerry.
I didn't think about North America being on 60Hz while rest of us are on 50Hz, Robert.? Normal cap start induction motors here are rated for full load speed of 1425rpm while you're on ~1725rpm.? My motor (TEFC/cap start/cap run) says full load @ ~1360rpm on the maker plate.? Its happy down to 1300rpm but stalls below 1250rpm (as tested with a tacho).? I suppose 60Hz motors will be ok to something like 1600rpm and stall around 1550rpm.
The reason I think its important to be able to monitor and protect the motor is that to get any reasonable cut time performance out of a 4x6 you need about 20lb of weight on the teeth.? This translates to bow weight (weight in just lifting the sawframe off its stop) of 8 to 9lb on mild steel, but over 9lb, depending on your blade speed, you can stall the motor.? The tests I've done with increasing bow weight and measuring rpm and cut time all look like the attached pdf - increasing bow weight reduces the cut time until the motor stalls.
In practice Jim, it seems, for a 4x6 with only 1/2HP, they'll all run below their rated rpm at what would be considered a normal cutting speed Will be worse for those with only 1/3HP.? Of course the motor makes more than its rated HP if you load them up so they run below their rated rpm.? This only gets to be a problem if you are running continuously and then they'll over-heat, but with stop/start running that most of us do (with possible exception of Jerry!) thats not a problem. See the graph on pg 2 of the attachment for how torque varies with speed on a CS induction motor.
You can run higher bow weight without stalling, if the blade speed is reduced, but bow weight in excess of 8-9lb damages the blade (causes gullet cracking and swages over the back of the blade) - jv

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