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Re: Palstar QRO 10Kw Tuner + an alternate method.... sans tuner !!
pentalab
--- In ham_amplifiers@..., R L Measures <r@...> wrote:
10KW pep with 6kv vacuum variables. Even 6kv at 1500 watt legal limit is barely capable of handling many common antennas like doublets and loops. RICH SEZ.. with a 1000-ohm antenna, 5kV-pk is 12,500w-rms. been more appropiate.The roller inductor is listed as having #10 wire. I would have ### That 10 ga wire roller inductor with the single pickup wheel is THE weak link in the tuner. They rate this tuner at 5 kw cxr CCS. I find it amusing that they market it at.... "SW AM broadcast"!! 2 kw of cxr = 10 kw pep on AM with 125% modulation. IF those PAIR of JENNINGS 1000 pf caps are new [ 10 kv test, 6 kv working].... this will be one of the most expensive tuners's ever made.... several thousand dollars easily just for those 2 x caps.... unless they are using surplus caps....... then they lose it with that undersized 10 ga roller. ### 3/8" or 1/2" ribbon.... edge wound... and a tapered pitch at the high freq end would be the real deal. As is... notice how there is a 4" square 100 cfm blower at the back of the cab... pointed at the puny roller coil !! Nuts. ### That SPST 25 kv vac relay depicted in the new Palstar 10 kw tuner is the same one I use to shunt out the larger of the plate chokes... in my two piece plate choke set up. BRAND NEW SPST NC 12 vdc kilovac relays are currently available from Allen Bond.... beautiful units..... and not RF rated !! I picked up 3 of em a month ago. Their purpose is to stand off HV. RICH SEZ.. Depends on operating Q, Greg.### Agreed. This new Palstar IS a T tuner... with the coil hooked to to the junction point of the two series caps... and other end of roller coil goes to chassis. On a T tuner... lowest Q is obtained with HIGH C.... LOW L [it's the opposite of a PI-NET] Lowest Q will result in lowest RF circulating currents through the vac caps [no big deal since they are both rated > 100 A] and also lowest RF current through the marginal roller coil. If the Palstar tuner is an L-network, RICH SEZ... #10 Cu should be okay for 10k of SSB -- unless the antenna Z is extraordinarily high -- such as with a Hertz antenna. (half-wave end- fed against ground). ### 10 kw on ssb = 2kw AVERAGE = 6.3 A Hit it with a dead cxr... just once... for a few seconds... and poof.. bye bye roller coil [what will vaporize will be the roller contact itself] 10 kw cxr = 14.2 A !!! Try 14 A of RF on 10m.. and you will be in for a rude awakening. You need 1/4" tubing for 10 kw CXR on 10m. ### It's NOT an L network. The unit depicted is a conventional T. [which won't give u any additional harmonic suppression]. BTW...Palstar does make a balanced L..... using the same type of small ga wire roller inductor's [2 x used synced together... and ONE cap] The discontinued balanced L they USED to make was the real deal... used a pair of edge wound roller inductor's. be flawed! ## IF it's just a line flattener you want... an L network with one vac cap and one edge wound roller [or tubing roller] would work just fine. ## This Palstar tuner is gonna be for the "elite class" [read deep pockets] and it's just another device that's very simple to build .....correctly. ### IF u want a tuner for a balanced line... use a balanced L.... with TWO edge wound rollers.[synced together with the usual rubber belt.. with teeth in the belt and matching teeth on the pulleys] .... and ONE vac cap. [think of 2 x L networks in a balanced config... the 2 x caps would be in SERIES.... so a PAIR of say 1000 pf vac caps could easily be replaced with just ONE 500 pf vac cap ! Rich has it on his site... he also had it right two decades b4 anybody else. ### A 10 kw tuner used in a 50 ohm coax application is plane nuts. Ham's haven't yet figured out that coax tuners should be loacted at the OTHER end of the coax... right at the ant. With 10 kw and a tuner that will handle it.... you still have high swr on the coax/connectors/ remote switch boxes/ants, remote LC boxes used to stack yagi's, "stackmaster's ", etc. ### 10 kw into say a 2:1 load consisting of say a 25 ohm Z is bad news. The RF currents will skyrocket. 10 kw into a 25 ohm load = 20 A !! ### Most 20-10m yagis' these days are very broadbanded.. esp the OWA/F-12 designs... whereby the 1st director is very close to the DE... resulting in a direct 50 ohm Z... no hairpin/beta match/gamma//omega/ needed. ### On 40m yagi's...[and also 80m rotary dipoles] simply add some series inductance in each leg... [small coils]. These coils are simply shorted out with a DPST P+B 30 A relay... or a DPST vac relay can be used. On my F-12 EF-180B 80M rotary dipole... it only has a 68' long DE... and 2:1 BW is only 62 khz. To make it cover the entire band... a waterproof fiberglass [non metallic] box is used.. at the feedpoint. This box contains 3 x DPST relays... and 6 x small coils. The coils are terminated directly to the relay screw terminals. ### with 3 x relays and 6 x small coils [3 on each side of the relays] 8 x SEGMENTS, each 62 khz wide, can be obtained ! IE: flat swr.... and toss the coax tuner away. On 40m.... only 1 x relay is required... and 2 x small coils. ### All that is being done here, is you are adding a tiny bit of XL right at the feedpoint. With ALL the relay's operated... [and all coils shorted out] the DE is adjusted to resonsate at the HIGH end of the band. By switching the various relay combo's... [and UN shunting the coils].. progresively more and more XL is being added to the feedpoint of the ant... and lowering it's resonate freq. SWR? What swr ? It's gone. ### F-12 uses 12 ga THNN wire [ home depot stuff] for it's coils on both it's 80 + 40m boxes. I was gonna replace em with 10 ga THNN wire..[more home depot stuff] .... then decided to just use 8 ga polyimide MAGNET wire [15 kv insulation] Now 8 ga wire is only .128" and a bit more with the polyimide glop on.... and is about the same overall OD as using 12 ga THNN with it's plastic insulation [good for only a few hundred V] ### Of course a control cable is needed to run the relays... and with all relays de-energized.. the default will of course be all coils in the circuit = resonate in the lowest part of the band. ### I'll post some pix down the road of the inside's of this small box. This technique can easily be used on ANY coax fed dipole/inverted vee /yagi. ### BTW.... IF you want to run more than 5 kw.... DON'T use a SO-239 /PL-259 combo [they are rated for 500 V rms = 5 kw into 50 ohms + flat swr]....and ditto with the Type N [handles LESS pwr thasn a teflon/silver UHF connector's] Instead use a modern 7-16 DIN connector. There are plenty of em around surplus. For new ones... I get em from the TRU connector co... in Peabody Mass. TRU makes loads of chassis 7-16 DINS... I use the one with the LONGEST pin sticking out the back end.... makes it easier to terminate copper strap on. ### A 7-16 Din uses a huge 7mm center female... .284" !! and is rated for around 2700 V rms [3800 v peak] The chassis connector is a bit bigger than a SO-239.... 1.25" square vs 1" square. Andrews doesn't make UHF connector's for 7/8" heliax anymore... only 7-16 DINS and Type N. A Type N has a center pin in it virtually identical to a BNC. IMO Type N is more failure prone junk. ## I don't see any 7-16 DIN on this Palstar 10 kw tuner. Later....... Jim VE7RF |
Re: Tank eff......WAS 3 - phase HV supply
PA3DUV
¿ªÔÆÌåÓýHi Peter,
?
That is a bit difficult to measure it with the IR
meter since the coil on the toroid gets rather hot.
The only way I was able to get an indication of the
toroid temperature?was to run a 6 kW carrier after which I switched the
drive off and poked with my finger between the coil turns in an attempt to feel
the toroid surface temperature.
?
The toroid was way below 60 C as I could touch it
without hurting my fingers.
?
Cheers, Dick
PA3DUV?
?
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Re: Hi-pot tester
craxd
John,
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There's two things I always do. Admit when I'm wrong, and correct what I said wrong. My memory I've found, now that I'm getting older, don't work as quick as it did. Of course, I've not studied nor worked on automobile engines since I was in my teens. It's funny, one actually remembers things, but it takes something or someone else to jar their memory to get them to. Best, Will --- In ham_amplifiers@..., jmltinc@... wrote:
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Re: Hi-pot tester
craxd
Tony,
Sorry about that, I thought you said 4 cylinder. However, you did jar my memory again about the distributor speed. The 4 cylinders distributor has to turn at 1/2 speed compared to the crank to allow 2 cylinders to fire per crank revolution. The other 2 are in their exhaust stroke. The 6 and 8 cylinder does the same thing. A 6 cylinder, 3 per crank rev, and 8 cylinder, 4 per crank rev. This adds a divide by two when finding the frequency. Best, Will --- In ham_amplifiers@..., Tony King - W4ZT <w4zt-060920@. ..> wrote: 666... sparks per second." |
Re: Tank eff......WAS 3 - phase HV supply
Peter Voelpel
Hi Dick,
How hot is the step-down toroid on the output getting? The problem with air caps will be the rotor contacts which have to carry about 25A and probably more on 10m in the DX4. It looks they are using quite normal contacts on the caps. Even the very high power caps of Oren Elliot are only good for 30A. I use vacuum variables for this reason and their size also in my low impedance amps like 3xRS1072C 73 Peter ________________________________ From: ham_amplifiers@... [mailto:ham_amplifiers@...] On Behalf Of Dick See the pics in the photo section. The taps are done with bare wire, but the coil is done with double wire in a teflon sleeve. In SSB service this works good, but in my opinion the toroid wound coil section gets a bit too hot in higher duty modes. ### On Emtron's website... as of 2 mins ago... the DX-4 is NOTThe DX4 is currently made in larger numbers than all other Emtron HF amps according to Rudi Breznik. Because of the relatively low B+ voltage the tank caps are air caps for both tune and load which reduces the costs for the tank circuit. |
Re: Tank eff......WAS 3 - phase HV supply
Dick
See the pics in the photo section.
The taps are done with bare wire, but the coil is done with double wire in a teflon sleeve. In SSB service this works good, but in my opinion the toroid wound coil section gets a bit too hot in higher duty modes. ### On Emtron's website... as of 2 mins ago... the DX-4 is NOTThe DX4 is currently made in larger numbers than all other Emtron HF amps according to Rudi Breznik. Because of the relatively low B+ voltage the tank caps are air caps for both tune and load which reduces the costs for the tank circuit. More info including pics of the 3 phase power supply on the Emtron owners yahoo group, There are rumours about the design of a GU84B three holer but I have no confirmation for this. Cheers, Dick PA3DUV --- In ham_amplifiers@..., "pentalab" <jim.thomson@...> wrote: and never run above 200 deg C. The teflon coated wires used forthe wire... where it terminates.taps on the 3/8" tubing coil.... just for doing the MFJ test setwith 3/4" wide strap.... the mfj was off.... turns out the tempwire taps had MORE inductance than the 3/4" wide strap. I had totap again.... so I would end up with the desired uh..... with strapWith HV every where... I highly DON'T reccomend this method....HV supply+[mailto:ham_amplifiers@...] wasmeasured |
Re: Your LCR Meter recommendation ? ....[also new photo's]
pentalab
--- In ham_amplifiers@..., Frank Goenninger <frgo@...>
wrote: 30 MHz... Any recommendations that will not cause my XYL to throw meout of our house because it costs a month's salary? ;-)### I use a B+K 875-B available from Mouser in the USA... and everywhere else. About aprx $169.00 to $179.00. Measures down to 1/10 PF and also down to 1/10th uh. ### Have had mine since 1992.. built like a tank.. very rugged.... and dead on accurate. ### For 99% of most homebrewing etc.... you have to be able to measure down to 1/10ths. We just wound a 4.9 uh coil for a friend. We wanted 4.9 uh.... and not 5.0 uh. ## same deal with capacitance. ### IMO.... you are dead in the water without an LCR meter. My #1 piece of test gear in the workshop !! ### BTW... I have new photo's up..... and will post one of the LCR meter being used to find the 20-17-15 m taps on the HB 1/2" tubing tank coil.... gotta find it 1st. Later........Jim VE7RF |
Re: Palstar QRO 10Kw Tuner
On Oct 7, 2006, at 3:44 AM, badgerscreek wrote:
Palstar has a new tuner on their web page for those who are interested.With a 1000-ohm antenna, 5kV-pk is 12,500w-rms. The roller inductor is listed as having 10# wire. I would haveDepends on operating Q, Greg. If the Palstar tuner is an L-network, #10 Cu should be okay for 10k of SSB -- unless the antenna Z is extraordinarily high -- such as with a Hertz antenna. (half-wave end- fed against ground). R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Hi-pot tester
Tony King - W4ZT
Will,
craxd wrote: Tony,<snip> "at 2000 RPM that would be 1000 sparks per minute or 16.666..."You misquoted me out of context, Will... I said: "A single cylinder 4 cycle engine will fire only once per every 2 rotations. at 2000 RPM that would be 1000 sparks per minute or 16.666... sparks per second." I said SINGLE cylinder and you compared it directly to 4 cylinder. <snip> 73, Tony W4ZT |
Re: Your LCR Meter recommendation ?
Tony King - W4ZT
In my opinion, the absolute best deal for the money is the L/C Meter IIB from Almost All Digital Electronics <>. It is very accurate and inexpensive. You can buy it as a kit or assembled. I use it all the time as do a lot of my friends.
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73, Tony W4ZT Frank Goenninger wrote: Looking for a good LCR meter esp. for amp building i.e. for 1 to 30 MHz... Any recommendations that will not cause my XYL to throw me out of our house because it costs a month's salary? ;-) |
Re: Hi-pot tester
FRANCIS CARCIA
you fire the plug during cam overlap fire will come out both ends. intake, compression 1 turn. spark /power, exhaust 1 turn I've never seen a 4 cycle??motor that fired every turn except maybe a BSA bike. ? craxd wrote:
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Re: Hi-pot tester
craxd
--- In ham_amplifiers@..., FRANCIS CARCIA <carcia@...>
wrote:
Yup, the distributor has to turn at 1/2 the speed of the crank over this (power and exhaust strokes). I had forgot about that too when I wrote the first post. In a 4 cylinder like the example, 2 of the 4 cam lobes close the points twice per crank revolution instead of 4 times. Then you have two pulses or spraks per 1 revolution of the crank. See my post to Tony for further explanation. Best, Will forgot to divide by 60 for seconds. Every time the points close or one of the teeth on the toothedmagnet passes by the hall effect sensor, that is 1 pulse per revolution ofa lobe for every cylinder. As the cams lobe meets the points arm, itclosing connects the primary of the coil to ground closing the circuit. Ateeth. Each time a magnet tooth passes by the hall effect device, a pulseis sent to a power transistor which is in series with the coilsprimary, and connects it to ground. This works similar to the mechanicalsimilar to an encoder. The holes in the rotor disc equaled the amount ofby 60 to get the cycles per second or a number in Hertz (Hz).60 = 53.33 Hz. In other words, first multiply the number of cylindersby the RPM, then divide by 60 to obtain the measurement in Hertz. For a4 cylinder engine at 800 RPM; 800 RPM x 4 cylinders = 3200 ppm, then |
Re: Hi-pot tester
craxd
Tony,
Your correct about this too! When I wrote that, I not only forgot about dividing by 60 to get the cycles, but that the distributor turns at 1/2 revolution per 1 revolution of the crank. In other words, the crank turns 2 times as fast as the distributor so one must divide the RPM by 2 (use 1/2 the cylinders or cam lobes), then divide by 60 get the cycles. So, 2 of the 4 cam lobes in a 4 cylinder will close the points per each revolution of the crank. That means 2 pulses (sparks) per crank revolution. At 800 RPM (about idle speed), we would have 1600 pulses instead of 3200. 1600 / 60 = 26.67 Hz. At say 2000 RPM which is about running speed, there would be 4000 pulses instead of 8000. 4000 / 60 = 66.67 Hz. A coil using silicon steel will handle this. Especially when the engine will not be at idle speed as much as running speed. The only thing is the core would have to be larger at 26.67 Hz than at 66.67 Hz. One always designs a transformer around the lowest frequency it will see. "at 2000 RPM that would be 1000 sparks per minute or 16.666..." No, for a 4 cylinder at 2000 RPM you would have 4000 sparks (pulses) per minute since 2 of the 4 cam lobes close the points twice per crank revolution. Since the crank is turning at 2000 RPM, the points close twice per crank revolution instead of 4 times. 4000 / 60 = 66.67 Hz. Say one was revved the engine up to 4000 RPM. The points would close 2 times per crank revolution which would be 4000 x 2 = 8000 times. 8000 / 60 = 133.33 Hz. Quote from webpage; "It is 30 degrees of crank advance, because the distributor turns at half the speed of the crank, and whatever you do with the distributor, in degrees, is doubled on the crank". At: Shows cam for a 6 cylinder; Other links; , 2021,DIY_13677_2271388,00.html Best, Will --- In ham_amplifiers@..., Tony King - W4ZT <w4zt-060920@. ..> wrote: 666... sparks per second. Increase the number of cylinders and you willper second will not be very high. The cylinders fire sequentiallythrough 2 rotations. 8*16.666...=133.333... sparks per second.which you can drive with AC and expect to get the same output. It requiresthe collapse of the field to cause the high energy spark in aconventional one so it would be very difficult to get the same reaction from anyfield. Seems it would require a square wave of extremely low impedance and8V anothersupply.The circuit was not optimized also due to lack of time for tasks, butI think one could get better results. |
Re: Hi-pot tester
FRANCIS CARCIA
A four stroke motor fires once per two revolutions
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craxd wrote:
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Re: Hi-pot tester
craxd
Yes, it does work that way! I forgot to divide by 60 for seconds.
Every time the points close or one of the teeth on the toothed magnet passes by the hall effect sensor, that is 1 pulse per revolution of the distributor. For points there is a rotating cam in the distributor. The cam has lobes about its circumferance, and there's a lobe for every cylinder. As the cams lobe meets the points arm, it presses against the arm and closes the contacts. The contacts closing connects the primary of the coil to ground closing the circuit. A capacitor (condensor) is used with the points to make the coil fire right for plugs (makes a LC circuit). Each time a lobe of the cam closes the points, a plug fires, and that is 1 pulse per revolution for the coil and circuit. For the electronic system, there's a gear toothed type rotor where a magnet is on every tooth. There's 1 tooth per cylinder. If a 4 cylinder, it has 4 teeth, an 8 cylinder 8 teeth. Each time a magnet tooth passes by the hall effect device, a pulse is sent to a power transistor which is in series with the coils primary, and connects it to ground. This works similar to the mechanical ignition using points. They also used a rotor with holes in it similar to an encoder. The holes in the rotor disc equaled the amount of cylinders. They used a photo diode and a LED assembly to create the pulse each time a hole in the rotor allowed the LED's light to pass through to the photo diode and create a pulse. The ignition systems now dont use any distributor cam, but use a computer to time the firing. Anyhow, each time a spark plug fires, that is 1 pulse per revolution for the coil. You take the pulses per minute and divide by 60 to get the cycles per second or a number in Hertz (Hz). The coil I figured below at 3200 pulses per minute would be 3200 / 60 = 53.33 Hz. In other words, first multiply the number of cylinders by the RPM, then divide by 60 to obtain the measurement in Hertz. For a 4 cylinder engine at 800 RPM; 800 RPM x 4 cylinders = 3200 ppm, then 3200 / 60 = 53.33 Hz. Good catch, I forgot this. This means that standard transformer iron will work for the coils core. I was wondering about this after my post when I read about a coils construction which showed a laminated core made with silicon steel. Thanks, Will --- In ham_amplifiers@..., "K1PT" <k1pt@...> wrote: understand the rest of the discussion, though. Paul K1PT8V supply.another tasks, but |
Re: Hi-pot tester
Tony King - W4ZT
Will,
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A single cylinder 4 cycle engine will fire only once per every 2 rotations. at 2000 RPM that would be 1000 sparks per minute or 16.666... sparks per second. Increase the number of cylinders and you will increase the number of sparks but even with 8 the number of sparks per second will not be very high. The cylinders fire sequentially through 2 rotations. 8*16.666...=133.333... sparks per second. I don't think that a spark coil acts like an ordinary transformer which you can drive with AC and expect to get the same output. It requires the collapse of the field to cause the high energy spark in a conventional one so it would be very difficult to get the same reaction from any conventional drive unless it provided a high current to build the field. Seems it would require a square wave of extremely low impedance and proper repetition rate. Then the output would be very short duration ringing pulses. 73, Tony W4ZT craxd wrote: Old coils that ran off points could have a frequency thats derived from a RPM of 800 to 2000+ RPM or so. The new ones without points use a pulse from a toothed rotating magnets and a hall effect sensor to fire a power switching transistor, but still use the RPM of the engine to turn the magnets. The RPM is multiplied by the number of cylinders to obtain the frequency of the coil. A 4 cyl. engine idling at 800 RPM would have a coil frequency of 3200 Hz. So it's according to what the engines RPM is. The lowest frequency is what you design around as anything higher, the flux density actually drops. It's also according to the material of the core. Some iron (silicon steel), according to the type and thickness, can be ran up to 10 kHz according to the steel manufacturers. However, lets take a 4 cyl at 2000 RPM, that would be a frequency of 8 kHz. An 8 cyl engine would be 16 kHz at 2000 RPM. The thing is, a motors RPM can be revved on up, so the frequency can vary even higher. Some of the new coils have an EI core shape, but to my opinion, they're ferrite like a TV's flyback transformer. You can't really see what it is as they're enclosed in plastic. Anyhow, this can give you an idea of what the operating frequency is for the coil. |