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Re: New Group!
However, during the 9-years when Bill Fisher, W4AN, was among the living, AMPS did a fairly good job of providing a venue where old farts could pass on what we knew to the new crew.
cheerz On Nov 4, 2006, at 7:23 PM, renn0vati0 wrote: Good to be HERE.R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Henry 3 k disaster... here's why u need a HV fuse !
On Nov 5, 2006, at 2:06 AM, pentalab wrote:
--- In ham_amplifiers@..., R L Measures <r@...> wrote:They probably weren't.ohm 25 Easy to fix.indeed It was part of the over-current relay ckt. -- something that thoriated-tungsten filament tubes do not need because their emissive layer (di-tungsten carbide / W^2C) can not be damaged by too much cathode current - as is the case with oxide cathode tubes such as the 8877. TryA 25W ww resistor is c. 2" long. 3000v is on the ragged edge of too much V-gradient for a 2" resistor. Since 10w ww resistors are also c. 2" long, it would be preferable to series two of them for glitch service at 3000v or greater. The ultimate solution is to use a surge- rated - in Joules - type resistor. The glitch resistors we current supply with our low-Q suppressor retrofit kits are rated at 120J, which is slightly more than what a SB-220 HV-PS is capable of during a serious glitch. ... which would be the case if the glitch-R was not capable of### Here's the deal..Now this IS important. . A buddy of mineHe also smoked the safety diode between chassis and one end ofRICH SEZ.... The problem with 8877s is not grid damage from too limiting I-pk to the diode's peak-current ability. (typ. 200A-pk in 3A diodes or 400A-pk in 6A diodes) Use a 0.5¦¸ grid-current meter shunt-R and one can read up to 1A of grid-I without exceeding a Si diode's 0.5v threshold point. Does the 3cx6000A7 have a gold-plated grid? A simple fast 3agc fuse is installedI would put a transient suppressor diode across the fuse. They are < a dollar. RVS connected 6 A diodes ARE used [I use 2-3good TheHow can you measure P if the input Z goes bananas? If it works, why fix it? Is faster better? R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Henry 3 k disaster.. here's why u need a HV fuse !. oops,forgot one thing
pentalab
--- In ham_amplifiers@..., "pentalab" <jim.thomson@...>
wrote: ### Here's the deal..Now this IS important. . A buddy of mineit.... the small value resistor installed between grid shunt anddiode is used.... the V drop across the resistor is directly in paralleldiode.... and u guessed it... the dc grid meter is now reading too low !########### Here's the MISSING note. Even IF the un -needed diode is removed on an electronic grid over current scheme.... and the remaining WANTED safety diode [between chassis and B-] ever shorts out [typ on ALL Ameritron amps..cuz they use TOO small a surge rated diode], your fancy electronic grid overcurrent protection scheme is NO longer gonna work until that safety diode is replaced ! With the diode shorted, the small value drop resistor that's part of the above mentioned grid overcurrent scheme... is now directly in parallel with the shorted diode !! ALL DC grid current will simply flow through the shorted diode.. through the PLATE meter... back to cathode. ### Wait, it gets worse! With the safety diode shorted out... the plate and grid meter are now directly in parallel with each other. The grid meter however, will still have a 5-15 ohm resistor in it's neg leg... the plate meter does NOT. The Pos terminals of both meter's are tied together of course..... so plate meter will now read the SUM of the plate current AND grid current. ### Left in that above config... the amp will still work... except the grid meter will not function... and the grid overcurrent will not function. IF a HV fuse is used.... and say blows at the same time the safety diode shorts... you are now in bigger trbl ! With drive applied, and NO plate V.... you will send the grid current into orbit... and with NO functioning grid over current protection.... u can kiss the tube goodbye. ### On my buddy's Ameritron amps..[he has since gotten rid of em].... the manual tells you to .. "check for a shorted safety diode"... "after an event" !! Now if the bozo who designed it had used a bigger surge rated diode.. and a glitch R... this would never happen. ### Beware... some pundits on the "other reflector" have suggested using a standard pre-packaged bridge rectifier 4-25 A 50V diode assy... like the typ sealed type.. with 4 x wires protruding out.... as a "safety diode". Now this will work.... PROVIDED u strap the TWO AC input's together.... THEN grnd em to chassis.... and then wire the + output of the rectifier assy... to the B- of the HV supply. The neg output of the bridge rectifier assy is NOT used. #### On the other reflector.. it was stated to simply wire the AC input's between chassis and B- !! Draw that config out on paper.. and u will see that u end up with opposing pairs of diodes.. and the PIV of 2 of the diodes will be exceeded... and those two diodes will blow clean in 1/2..... leaving two paralled open circuits... and now an open loop. Unless u got more safety diodes installed across each meter.. AND 3-4 more...wired in series in the grid overcurrent circuit.... u will smoke the meter's and the grid overcurrent assy. ### PIV rating for a safety diode is not an issue... it's strictly the SURGE rating. 6A diodes are cheap... so are paralled 1N5408's [3A] . Later... Jim VE7RF |
Re: Henry 3 k disaster... here's why u need a HV fuse !
pentalab
--- In ham_amplifiers@..., R L Measures <r@...> wrote:
ohm 25 allwatt wire wound glitch R on his Henry 3K . be able to withstand the full anode V. This is why Henry Radiowiring in/out of the glitch R has to use 10 kv wire.. andRICH SEZ.... Not only that, but the filament transformer must to amplifiers need circuit improvements before they are fired up -- sometimes quite literally. ### Point well taken !! I drew it out on paper... ur right... the fil xfmr will spike to full B+.... with the glitch R.. in the B- lead. What were these guys thinking ? Easy to fix. Another problem is that this particular resistor usually has an adjustable tap / slider -- and that makes it not suitable for glitch service. ### Why install an adjustable wirewound ?? Plane nuts. Try this for an experiment... if u are brave enough. Install a 25 ohm- 25 watt wire wound wound... in a metal bomb proof box... fed with 10 kv Red /Black Belden HV wire.... Hook the other ends of the HV wire DIRECTLY to the B+ and B- of ur favourite HV supply..... like a 3-K, etc....[NO HV fuse installed] Install a heavy duty vac relay or better yet.. a vac contactor in the B+ lead. Turn on the HV supply.... stand back... and activate the vac relay..... applying 3-8 kv across the glitch R...... then lemme know IF the glitch R remains intact. much HF grid-I, it's gold-evaporation from the grid caused byHe also smoked the safety diode between chassis and one end ofRICH SEZ.... The problem with 8877s is not grid damage from too occasional UHF parasitic oscillations that causes large bursts of UHF grid-I that evaporates off thin layers of gold, which in turn forms gold melt balls that create leakage paths in the vacuum. It is my opinion that the way to stop gold sputtering is to limit peak discharge current from the HV filter C with a sturdy glitch R in the HV+ lead. As I see it, 8877s have so much UHF gain that they can be a pain. ### Here's the deal..Now this IS important. . A buddy of minewhich I doubt would even work with the safetyagreed brought over a QST article a few yrs back... in the stray's dept... it depicted ur typ "electronic grid overcurrent" protection scheme.... seen in many handbook projects... and also used in many commercially produced linears. In many handbook amp designs.... you will see a pair of diodes REVERSE connected... between the chassis and B- Only one diode is really needed... the worse thing that can happen usually.. is a B+ to chassis short. ### The tech note went on to show what really happens... IF reverse connected diodes are installed from chassis to B- AND electronic grid protection is used. They re-drew the entire schematic.... and what is now depicted is the 2nd diode [not needed].... ends up DIRECTLY in parallel... with.. u guessed it.... the small value resistor installed between grid shunt and chassis. This small value resistor, [typ 5-15 ohms] has DC grid current flowing through it all the time. It also has a V drop across it.. typ 1-3 volts... which is fed to the wiper of a pot... used as a V divider... then applied to a transistor... activates a relay.. etc.. kicks amp offline, lights LED... latches... etc. Trbl is... If the un needed 2nd safety diode is used.... the V drop across the resistor is directly in parallel with it... and turns on the diode !!!! DC Grid current is then partially or fully diverted through the un-needed safety diode.... and u guessed it... the dc grid meter is now reading too low ! ### The fix is... to remove the un-needed safety diode. ### On my 3000/6000A7 designs... NO electronic grid overcurrent protection is used. A simple fast 3agc fuse is installed between neg of grid meter and chassis. [with nothing across the fuse either]. RVS connected 6 A diodes ARE used [I use 2-3 6A diodes in EACH direction... 4-6 in total].. wired between chassis and B- I don't install any 10-1000 ohm resistor between B- and chassis in either RF deck.... OR HV supply. The RVS connected diodes will never allow the B- to float more than +/- .7v from chassis potential[grnd]...(grid fuse open). With the grid fuse intact... the B- ends up at chassis potential anyway... since the neg of the grid meter is fed via grid fuse... to chassis. ### Originally, we installed a 100 K 3 watt resistor across the grid fuse holder... thinking IF the grid fuse opened up... the V drop across the 100 k resistor would bias the amp off.... it doesn't ! With 800 w of drive applied on a 3x6... and the grid fuse OPEN... all of a sudden you get 60 w reflected power on the input of the amp [normally zero]... and abt 20% of normal power output... [2500w instead of normal 12 kw]. We removed the 100 K resistor... leaving a wide open (if fuse opens up).... and now with drive applied.. and an open grid fuse.... u get ZERO watts output.... and of course... ZERO DC grid current. [desired effect] ### The BIG question is.... WHERE the hell does this 800 watts of drive end up ??? It's still being fed to cathode. Does it just sit there and cook the cathode ?? ## In any event the grid fuse concept works superbly.. everytime. Some reason's for the grid fuse blowing are.. excess drive with a dead cxr... HV fuse blown... underloading, etc. I'm now thinking that since all bugs are out... and all steady state grid/plate current/ fil V/ plate V measurements have been done.... .. and now we just pulse tune it... then talk.... OR just dial up the vac tune load caps... "by the pre-set numbers".. we can probably REDUCE the size of the fast grid fuse from the current 750 Ma... down to something like 400-500 ma. ### Also.. my scheme of paralleling a PAIR of 50A magnetic- hydraulic breaker to make one big 100A breaker's works quite well.... one such assy is installed in EACH leg of the 240V line. The kicker here is... we removed the tie bar on each assy. With steady state dead cxr stuff... all 4 x poles are turned on.... with ssb.... u can safely shut one pole off per assy. [now it's a 50 A breaker] THEN.. if something goes amuck... with a lower value grid fuse.. and pri breaker [ HV fuse remained same value.. 3 A] ... while on ssb.... both the pri breaker and lower valued grid fuse will blow even faster. Later... Jim VE7RF R L Measures, AG6K, 805.386.3734 |
Re: New Group!
renn0vati0
Good to be HERE.
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Show quoted text
--- In ham_amplifiers@..., R L Measures <r@...> wrote:
|
Re: Henry 3 k disaster... here's why u need a HV fuse !
On Nov 3, 2006, at 5:10 PM, pentalab wrote:
Gent'sNot only that, but the filament transformer must to be able to withstand the full anode V. This is why Henry Radio amplifiers need circuit improvements before they are fired up -- sometimes quite literally. Another problem is that this particular resistor usually has an adjustable tap / slider -- and that makes it not suitable for glitch service. A friend named Jim who repairs and builds amplifiers once asked Henry why they use VHF parasitic suppressors that exhibit a high-Q (c. 5.5 @100MHz) . The answer: Because we have always used them. Which is another reason why the glitch R needs to go in the HV+. The problem with 8877s is not grid damage from too much HF grid-I, it's gold-evaporation from the grid caused by occasional UHF parasitic oscillations that causes large bursts of UHF grid-I that evaporates off thin layers of gold, which in turn forms gold melt balls that create leakage paths in the vacuum. It is my opinion that the way to stop gold sputtering is to limit peak discharge current from the HV filter C with a sturdy glitch R in the HV+ lead. As I see it, 8877s have so much UHF gain that they can be a pain. which I doubt would even work with the safetyagreed R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Capacitance
On Nov 3, 2006, at 3:36 PM, pentalab wrote:
--- In ham_amplifiers@..., jmltinc@... wrote:Correctomundo, Jim. CongratsTransceivers , R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Capacitance
On Nov 3, 2006, at 4:53 PM, jmltinc@... wrote:
Hey Jim,Guffaw!! R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Capacitance
On Nov 3, 2006, at 2:17 PM, jmltinc@... wrote:
In the VHF/UHF Handbook, chapter Receivers, Transmitters And Transceivers ,More taurine feces, John, Cheerz R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Henry 3 k disaster... here's why u need a HV fuse !
pentalab
Gent's
Some poor fellow on the 'other' amp reflector smoked the 25 ohm 25 watt wire wound glitch R on his Henry 3K . What was not mentioned was that Henry installs the glitch R in the B-..... NOT the B+.... no big deal... cept the glitch R + all wiring in/out of the glitch R has to use 10 kv wire.. and glitch R well insulated from chassis... on stand offs. He also smoked the safety diode between chassis and one end of the glitch R. He had an arc between base of plate choke and chassis. Fault current simply flows from chassis up through under rated puny glitch R.... through the glitch R... back to B-...... whereby u guessed it.... the safety diode shorted out [wouldn't handle the surge]... then the 4 kv is sitting right across the 25 ohm glitch R... blowing it to Kingdome come ! The fellow replaced the glitch R... amp works.. BUT his grid meter is off the scale ! As u can see if u trace it... with a shorted safety diode.... the plate AND grid meter are now directly in parallel ! [neg of grid meter bonded to chassis... flows along chassis... through shorted safety diode back to B-... then to neg of plate meter] 1/2 plate current flows through EACH meter.. then the grid meter get's smoked. The fix is of course.. 2-3 x 6A diodes in parallel between chassis and in his case.. glitch R.... OR B-.... if glitch R is in the B+ lead ["normal amp"] IF he had a HV fuse in the B+.... he would NEVER have smoked the glitch R. The slow breaker in his 240 V line is just that... way too damned SLOW. Also... IF he had a FAST grid fuse between chassis and neg of grid meter/shunt... u would not smoke the grid meter. He shoulda also had safety diodes across both the grid + plate meter. On a 8877... it really needs electronic fast grid overcurrent protection..... which I doubt would even work with the safety diode shorted between chassis and his glitch R/ B- To stop the arcing between base of plate choke and chassis... install a teflon /plastic disc or square, between chassis and bottom of plate choke. On a Henry.. with a choke in it... make sure the bypass caps at the base of the plate choke are good for 10 kv. .... in case a wirewound let's go in the bleeder string... otherwise.... no load plate V will skyrocket... as the HV supply now looks like a C input filter. later... Jim VE7RF |
Re: Capacitance
pentalab
--- In ham_amplifiers@..., "pentalab" <jim.thomson@...>
wrote: used, theWhat's up?capacitance varies in a very non-linear manner with the distancebetween them.It is: C(pF) = 0.00885 x Area (sq mm) / Spacing (mm)" ########### Congrat's... u just found ur 1st mistake. If this is orr's latest blue book..... which page is it on ??? I found 38 mistakes in it so far.. mainly typo's.... have not got to the vhf/uhf stuff yet. Jim drops to just 1/4 of the original. [ V rating doubles].and C increases 4 x [V rating drops in 1/2] |
Re: Capacitance
pentalab
--- In ham_amplifiers@..., jmltinc@... wrote:
Transceivers , section, 'Tuned Circuits'; the author writes: "If discs are used,the capacitance varies in a very non-linear manner with the distancebetween them. It is: C(pF) = 0.00885 x Area (sq mm) / Spacing (mm)"### You double the spacing between any two plates... and C drops to just 1/4 of the original. [ V rating doubles]. ### conversely... u reduce the spacing by 1/2 the original... and C increases 4 x [V rating drops in 1/2] later... Jim |
Re: TWO TONE TESTING. .... help !
pentalab
wrote: <zerobeat40@> wrote: envelope varies from zero to full pep.### When I look at the 2 x tone on the scope.... the So, if your two tones are, say, 3Hz apart, then the power supply is having to feed out current that varies at a 3Hz rate. Not a prob with a bridge-cap power supply, but can cause wild fluctuations in voltage for a choke-input supply. ### I get it now... at 3 hz... this would be like slowly turning up the drive to the linear.. when on say cw mode... with a dead cxr... up down up down.. etc. So what.... any HV supply should be able to handle that.... esp a resonant choke set up??? ### IOW... what u are saying is with a 3-20 hz rate... u are in effect MODULATING the HV supply... at an AUDIO rate ??? On my bias supplies... they are just a string of 6 A diodes with a 5000- 10,000 uf cap across em.. end to end.... and some .01 uf discs between each end of string.... and chassis for bypass. ### Maybe for the bias... we need bigger bypass caps on each end to chassis... like 1-10uf non polarized ... as well as the usual .01 uf disc caps ??? [stagger tuned] Z SEZ.... And, it's to test all the power supplies. The p-supply's job is to feed out a fixed voltage, but let the current vary all over the place, at any rate, without the voltage changing. watch power supply behavior. ### a scope across the last HV lytic [cold end] in a HV supply should work... or the last two x lytics. A battery operated digital fluke storage scope would be ideal... even for ssb.. or cw. Or you can feed it two-tone IMD sigs, and measure the IMD coming out to see if the power supply behavior is impacting the amp performance. ### I have wondered about that.... Voice IMD vs HV regulation... esp a C input HV supply. Well, I can easily add in 100uf and 50uf banks of caps... up to a whopping 450 uf of filter cap [11 kv rated] low source impedance from DC to high audio freqs.### OK.. will big lytics in a HV supply handle high audio freqs ??? Same question on my variable bias supply ?? point is to test the PS regulation under dynamic load - varying pulse rates.Z ### agreed... which is why I like putting loads of uf into my HV supplies... kills 2 x birds at once.... results in superb dynamic regulation.... and <1 % ripple. [ripple freq is of course 120 hz] ### since I mess with ESSB... and can easily put out 1.5 kw with 20 hz sine wave, voice etc... going into the analog BM... maybe I should base stuff on down to say at least 30-50 hz. ### Right now.. I have several 2 x tone generators... none will allow close spaced tones...they are all fixed. Tnx Z... U answered my question. later....... Jim VE7RF |
Re: Capacitance
Hey Jim,
No, the book is ARRL's VHF/UHF Handbook. The formula is correct, as it is found elsewhere, including Orr's book (p 2-6, 23rd Edition). He includes the term for inclusion of a dielectric. He states (correctly, as the equation illustrates), that C is proportional to the area of the plates and inversely proportional to the spacing between them. Halve the spacing -- double the C. My problem is the statement of Dick Bidulph, M0CGN, author of the ARRL publication regarding the "nonlinear manner". Unless, of course, he is using a nonlinear screw! -J |
Re: TWO TONE TESTING. .... help !
zerobeat40
--- In ham_amplifiers@..., "pentalab" <jim.thomson@...> wrote:
At what rate? The rate of the diff between the tones. So, if your two tones are, say, 3Hz apart, then the power supply is having to feed out current that varies at a 3Hz rate. Not a prob with a bridge-cap power supply, but can cause wild fluctuations in voltage for a choke-input supply. And, it's to test all the power supplies. The p-supply's job is to feed out a fixed voltage, but let the current vary all over the place, at any rate, without the voltage changing. You can test it with CW pulses, then you have to use a scope to watch power supply behavior. Or you can feed it two-tone IMD sigs, and measure the IMD coming out to see if the power supply behavior is impacting the amp performance. No problem with a well-designed power supply, which has low source impedance from DC to high audio freqs. In my early days in RF amp design (the amps were then being used in the telephone system, to multiplex many long-distance phone calls onto a single twisted pair), we made the mistake of a too-large plate choke. That plate choke, when forced to dole out current pulses that were fairly slow (several Hz), rang and resonated with the PS filter caps (microfarards were a precious commodity in the 30s) and caused arcing in the tubes. Maybe with modern PS design, it's a moot point. But, the point is to test the PS regulation under dynamic load - varying pulse rates.Z |
Capacitors
I wrote:
In the VHF/UHF Handbook, chapter Receivers, Transmitters And Transceivers , section, 'Tuned Circuits'; the author writes: "If discs are used, the capacitance varies in a very non-linear manner with the distance between them. It is: C(pF) = 0.00885 x Area (sq mm) / Spacing (mm)" The equation for capacitance vs area vs spacing is linear. What's up? My question is perhaps not clear. The author states that "capacitance varies in a very non-linear manner...". Yet the equation is linear. Now, what's up? -J |
Capacitance
In the VHF/UHF Handbook, chapter Receivers, Transmitters And Transceivers ,
section, 'Tuned Circuits'; the author writes: "If discs are used, the capacitance varies in a very non-linear manner with the distance between them. It is: C(pF) = 0.00885 x Area (sq mm) / Spacing (mm)" The equation for capacitance vs area vs spacing is linear. What's up? John, N9RF |
Re: TWO TONE TESTING. .... help !
pentalab
--- In ham_amplifiers@..., "zerobeat40" <zerobeat40@...>
wrote: ###> The 2 tone test is flawed, and isn't used anymore in the you can hit a .."sweet spot" and come up with really good IMDcommercial world. By juggling the spacing of the 2 x tones, numbers. spacing, you challenge the power supply bypassing, so the worst numbers often occur at that test condition. ### Rauch sez the same thing....verbatim on his site...with no explanation of course. ### OK... what am I missing here ??? I don't "get it". Why would narrow two tone spacing... "challenge the power supply bypassing" ?????? ### Which supply.... the bias supply and or the HV supply??? What do you mean by "power supply bypassing"..... my giant 100 uf C filter in my C input HV supply... or something else... like bypass caps at the base of the plate choke ??? ### When I look at the 2 x tone on the scope.... the envelope varies from zero to full pep. ### What's supposed to happen... if say the two tones are a multiple of each other... like 1000 hz and 2000 hz..... or 500 hz + 1000hz? This is supposed to be a big 'no-no'. Looks to me like they would still be .."in phase" regardless of spacing ? ### What 'bad' is supposed to happen if the two tones are say 1000 hz.... and 1120 hz..... or 1000 hz and 1060 hz ??? Is the 120/60 hz difference freq supposed to modulate the linear at an audio rate or something ??? I'm completely lost. later.... Jim VE7RF |
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