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Transformer Calculator
craxd
All,
I'm writing a program to calculate the numbers on power transformers. I named it Maxwell, as I figured he was the first to come up with the formulas himself. I uploaded the pics to the photo directory for this group. I will eventually have this for sale as shareware in the near future. Are there any thing you would like to see added to it? All comments are welcome. Thanks, Will |
Re: GI 7B
Tony King - W4ZT
Noel,
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Please see this page for lots of links to both retrofits and homebrew amps using the GI-7B including one in progress by Bob,VK3ZL: <> 73, Tony W4ZT vk4hr wrote: First post from a new member and already asking questions. |
Re: TL922 transformer and other
craxd
Hsu,
That formula is for 60 Hz, I forgot to add that. The difference between 50 Hz and 60 Hz transformer size is a factor of 1.2. A 50 Hz transformers core will be 1.2 times larger than a 60 Hz for an equivelant power output. Best, Will --- In ham_amplifiers@..., "craxd" <craxd1@...> wrote: core area providing they have the wire sized right. You use the corearea (a) in square inches. A hint to make it easy to measure is thesquare inches. Theres 2.54 centimeters in a lineal inch. To convert into |
Re: TL922 transformer and other
craxd
Hsu,
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There's a short formula one can use to estimate the power by the core area providing they have the wire sized right. You use the core area (a) in square inches. A hint to make it easy to measure is the outside leg of a transformer is most always 1/2 as wide as the core width. So multiply the leg width by 2 to find the core width. Next, multiply that by the irons stack thickness and that will give the area. The formula works with 12 kilogauss. If they're running it higher, the core could be smaller for the same power rating. You'll have to convert centimeters into inches as the formula is for square inches. Theres 2.54 centimeters in a lineal inch. To convert into square centimeters, multiply square inches by 6.45. a = (leg width in inches x 2) x cores stack thickness in inches P = ( a / 0.1725 )^2 This will get you close. Best, Will --- In ham_amplifiers@..., "Hsu" <Jbenson@...> wrote:
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Re: TL922 transformer and other
Hsu
Thanks,Will
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Could tell me the power rating of TL922 HV transformer? Thanks again! 73! Hsu ----- Original Message -----
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Re: NEW PIX
craxd
Jim,
Did you ever try paper tubing for the chimneys? It's the same kraft paper they use in transformer insulation. No hotter than a tube gets with the blower running, it wont hurt anything. This stuff is made in 10 foot lengths but can be bought shorter through paper suppliers that make and sell cardboard boxes, etc. A company named U-Line has a good selection of large diameter tubing that would make a good chimney. A compamy who makes the tubing is Precision Paper Tube. They make the tubing used in inductors, etc. Another way is to fabricate one from fish paper, or the blue-grey stuff used again as transformer insulation. It has a clay added to it. It runs well as a chimney and one can roll it up as a cone shape so its wider at the bottom as in some chimneys. The last is to make a fiberglass chimney. One can buy the fiberglass sheet and the resin from Sears and some auto-body suppliers. Sears carries it in their boat specialties catalog. You'd have to make a form for say a cone shape out of teflon so the resin wont stick to it. An aluminum form might work to using a release agent. Best, Will --- In ham_amplifiers@..., "pentalab" <jim.thomson@...> wrote: how we paralleled the 3 x wafers of the Model 85 switch. Wewafers. that way. Stock, they only come with one common per rotor... grabbingpage] pix page... shows the HB 1/2" tubing coil.. smaller ID [3"] used80- 60-40-30-20-17-15m.... NO 10/12m.pumped through em........ surplus $4.00 each. 12 vdc. Ipreviously posted the url for both these surplus 12 vdc DPDT relays... and |
Re: NEW PIX
FRANCIS CARCIA
Jim, Cool idea on the u channel. That will also be a good heat sink for the contacts. gfz ? pentalab wrote:
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NEW PIX
pentalab
Gents
I just posted some new pix.[page-3 of my pix page]..... depicts how we paralleled the 3 x wafers of the Model 85 switch. We used 1" wide CU strap... x .022" thick... formed into a..."U". Each strap was formed on some scrap square material..... forget the precise width... believe it was aprx 3/8" wide. This allows for maintaining the 13 KV air gap between adjacent contacts. Using 1" wide strap... in a "U", also allows for zip stray L through the 3 x wafer's... and also will handle literally globs of RF current. Wafer at back end... closest to tank coil, we call wafer #1.... this is where the various coil taps terminate. The wafer closest to the front panel/knob, is wafer #3. The output of this switch is on wafer #3..... which of course, feeds both the vac load cap and the low freq end of the huge Multronics Jumbo tank coil. This "in on wafer #1.. and out on wafer #3" allows for an almost even RF current sharing, between the 3 x paralleled wafers. This same scheme has also been done on a model #88 switch. Just make sure you use "double commons" on all 3 x wafers.. on any of these series of switch's. The double commons allows grabbing the central rotor hub on BOTH sides.... handles WAY more RF that way. Stock, they only come with one common per rotor... grabbing the rotor on the top side only. Skip Coleman at Multi-tech Industries supplied me with all the bits and pieces I needed for my model 85 and 88 switch's. There is also a pix depicting the "double commons" portion of the switch... [page 2 of pix page] The next pix just shows a close up of the surplus [$20.00] Multronics 14 uh tank coil model MI-14 [it actually measures 12.2 uh] It came with just one multronics 1/2" tubing clamp. A friendly machinist made a bunch more for us... virtual carbon copies too ! Good thing too... since Multronics wanted $50.00 for EACH tubing clamp ! ....ouch. Taps from the triple wafer bandswitch to the Multronics coils, etc... was done using 1" wide flat strap x .022" thick.... zip stray inductance.... even though most of the taps were very long. Else where on the pix page... shows the HB 1/2" tubing coil.. smaller ID [3"] used for 20-17-15m.... it was added to the HF end of the 12.2 uh Multronics coil....which has a huge ID to it. Tapped for 160-80- 60-40-30-20-17-15m.... NO 10/12m. The last new pix, shows the 1 in 9 out 15 kw remote ant switch... from a different angle. The strap is all 3/4" wide x .022" thick... spaced aprx 5/16"... which gives us 50 ohms. Although the DPDT relays are rated for just 277 Vac... they hi - pot tested to 3 kv..... and have had as much as 17 kw pumped through em........ surplus $4.00 each. 12 vdc. I previously posted the url for both these surplus 12 vdc DPDT relays... and also the 3 x pole contactor's [with 220 v coil]. Later........ Jim VE7RF |
Re: Interesting + This just in from Rauch himself
On Oct 25, 2006, at 1:04 PM, craxd wrote:
--- In ham_amplifiers@..., R L Measures <r@...> wrote:No. Exact means without error -- within tolerance means within a specified error. If the cal equipment used is correct, and the scope is ranCorrect -- which is not without error. That isR L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: grid dip meter's.... beware
craxd
MFJ does sell a stand alone dip meter that's decent as I have
one of them. MFJ doesn't manufacture this meter either, they have them branded by an asian manufacturer. It's the same dip meter as the Leader solid state and a few others. I'd trust it more than the analyzers that MFJ made by a long shot. I compared the one they're selling to the Heathkit one I have, and they work similar to the same. Best, Will --- In ham_amplifiers@..., R L Measures <r@...> wrote: true barelyresonant frequency if coupling is very tight to a high-Q circuit.Justphysically move the dip meter away far enough so the dip is realizeAccording to a friend who loaned him a dipmeter, he did notperceptible and the accuracy will improve greatly.tuning that a plug-in coil had to be inserted to make it work.Rauch sez they don't really work. They still don't. It wasWith MFJ, $elling is the object, working is not |
Re: Interesting + This just in from Rauch himself
craxd
--- In ham_amplifiers@..., R L Measures <r@...> wrote:
dip leastmeters are very inaccurate and should never be used. : ) At aheworthlessanswered you by e-mail, he never would me.He did not tell me this via e-mail. He said dipmeters wereduring a discussion of various means of grounding grids after a Porcine shampoo. I'm a guy who used to calibrate oscilloscopes.worst-case potential in a SB-220 that was only about 1/3 of whathepredicted it would be. This potential is on the verge of arcingtheTune-C, so even if the voltage tried to rise much higher, the capwas Wouldn't you agree they're exact to within their tolerance? If the cal equipment used is correct, and the scope is ran in a similar enviroment temperature wise, etc, it should show close to the same as what it was calibrated to read. That is provided it's withing calibration and hasn't been tampered with. I'm not saying it's exact with no deviation, but it's one of the most exact ways we have reading an AC voltage. 3% or less tolerance is pretty darn good. According to the Tektronix manuals, they should be capable of better than 3%. calibrated youand it's much faster than using a bomb-calorimeter. However, an build or use a front end for this like the poor mans spectrumBut not SSB IMD. Best, Will |
Re: TL922 transformer and other
craxd
Hsu,
In reality, you can't compute the power output the transformer is capable of that way. Bill Orr done a carry over from the ARRL Handbook, or it was vice versa. The central core area in square centimeters or sq inches is what determines the power handling ability of the core, and the wire size determines the power handling ability of the wire. You could have enough iron in the core, but the wire be undersized, or you could have heavy wire and a small core where a transformer could be close to saturation. I started writing a complete section on this in wikipedia that shows all the formulas used to calculate a transformer size. There, you'll find the formula for power output. You need to know the current density of the wire (J) they ran the transformer at, or in how many circular mils per ampere. That is generally somewhere between 750 to 1500 cir mils per ampere. The higher the number, the more power it will handle without getting to hot. A brick on the key amp should be above 1000 cir mils per ampere, up to say around 1200. 1500 is for one in a hot enviroment. You also need to know what the flux density is they run the core at. 12 kilogauss is a good number to start with, but if Hipersil, it's around 15-16 kilogauss. You also need to know the line frequency (f), the window area (W) in square centimeters or inches (height x width), and the central core size (a) in square centimeters or inches (width x depth). That gives the following formula; P = 0.707 x J x f x W x a x B This is the way the transformer designer does it correctly. The weight can only give a rough guess, nowhere near exact. See; Best, Will --- In ham_amplifiers@..., "Hsu" <Jbenson@...> wrote: transformer? I have an Bill Orr's Radio handbook, there is some curves ,in achart, transformer weght in pound VS amplifier power capcity in vary service,but I do not know how to calculate transformer's output power by its weight. 73! Hsu |
TL922 transformer and other
Hsu
Hi ,
Could someone can tell me how much output power of TL922's HV transformer? I have an Bill Orr's Radio handbook, there is some curves ,in a chart, transformer weght in pound VS amplifier power capcity in vary service,but I do not know how to calculate transformer's output power by its weight. 73! Hsu |
Kit Amp
ad4hk2004
### why doesn't somebody offer an amp in kit form these
days ??? That would be the ticket. The end user would have a better idea how to repair it... since he built it in the 1st place ??? ** Hmm, as someone who has lost his butt in every possible business known to man except ham radio <smarter than that, stupid as I am> it took me about 4 uS to see problems with his idea.. The price of metal stampings and machined parts that have been drilled and tapped, cleaned, powder coated and baked, then shipped to your plant, will take your breath away...The cost of the components is 98% of the finished amp.. So, you are going to offer a kit amplifier that is within 2% of the price of an assembled one... Guess what your sales will be? And the ones that do sell will, ala Heathkit, require that you have a repair department to take in the crippled amps that the buyer swears is defective design and components because he doesn't make mistakes, and he did NOT run it key down, untuned for 4 hours... Then your tech finds stripped threads, broken components, things backwards, partially melted tubes, etc., and you have the joy of calling the customer and explaining that HE broke it and now it is on his nickel for repairs... After he gets done cursing you out in 3 tongues and threatening your unborn children, you realize that this business is, "just sooo much fun."... denny / k8do |
Re: about R divider in capacitor bank filter . Here's the fix.
On Oct 24, 2006, at 5:18 PM, pentalab wrote:
--- In ham_amplifiers@..., R L Measures <r@...> wrote:So don't use WW resistors to equalize them.one resistor per cap set up] and fired up the supply with a What is the V-rating and P rating of the 300k resistors? R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: grid dip meter's.... beware
On Oct 24, 2006, at 2:49 PM, pentalab wrote:
--- In ham_amplifiers@..., Bill Turner <dezrat@...>According to a friend who loaned him a dipmeter, he did not realize that a plug-in coil had to be inserted to make it work. With MFJ, $elling is the object, working is not R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Interesting + This just in from Rauch himself
On Oct 24, 2006, at 9:05 PM, craxd wrote:
--- In ham_amplifiers@..., R L Measures <r@...> wrote:Porcine shampoo. I'm a guy who used to calibrate oscilloscopes.he But not SSB IMD. ...R L Measures, AG6K, 805.386.3734 r@..., , rlm@..., www.somis.org |
Re: Oren Elliott roller inductors
craxd
Sorry,
They do say what the form was changed to, I didn't see it the first read. It now is made with a glass-based phenolic tubular core. That would be similar to acting like micarta I would think. Best, Will --- In ham_amplifiers@..., "craxd" <craxd1@...> wrote: that it's "newly redesigned". |
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