¿ªÔÆÌåÓý

ctrl + shift + ? for shortcuts
© 2025 Groups.io

TenTec Centurion HV arc to ground

 


I'd like to know if any of?you have suggestions as to what caused this HV arc to chassis and hopefully, what to do to prevent it in the?future.
Amp is a TenTec Centurion. It was at idle when the arc happened; no RF applied. The glitch resistor took the brunt of the discharge, thank goodness. I've replaced it,?even though the original still?measured the?correct?resistance, it was visually damaged. The event spooked me...new pair of 3-500Z tubes was in the amp; no apparent?damage.
The insulator appears to be made of fiberglass. The glitch resistor is on the opposite side of this aluminum panel. The HV feeds through from the resistor via the machine screw. Any thoughts?

IMG_20241107_184817794.jpg


Thanks,
Robin Midgett K4IDC


Re: the WORST ham built amplifier?

 

Jim, I snapped a pic of the bandswitched input network.
You can see the 40M toroid has been overheated, I recall that was the band W6CCP used it on.?
Note the red paint applied to the mica cap tuning screws.?
?
I wasn't in So Cal when W6BWG completely redesigned it so I don't have any pics of the new version but I'm certain it looked 100% professional.
I believe he used relays instead of the long leads going to the wafer switch as shown.?
He said an ex-Henry Radio employee did the original Kluge for Seymour.? yeah, a 3K would be the chassis.? I had to move the counter dial drive out front on the panel an inch or more to get the roller coil into the chassis. Kintronics supplied the coil. By some stroke of luck it just worked at 1.8+/-MHz with the coil almost end-stopped (like a 1/4 turn left on the tuning dial).? ?
I was told that after CCP died the linear was bought by someone and moved to FL. I seem to remember a K5 call??
?
As for the plate voltage, 6500 is as high as I would go and mind you I am not doing tube calculating any longer but the drive requirements would be less and I don't have any IMD data on the 3000A7 but I did at one time have a binder full of everything you can imagine on tube calculations on this and lots of other tubes with some actual data taken when I had access to the Advance Products Lab.? ?
When CPI eliminated my position I was acting marketing manager of the ailing Eimac business and management wouldn't allow me to log onto my PC that fateful morning.? I went to HR and got my "walking papers" and they placed everything out of my file cabinet in a dumpster.??
73,? Reid? W6MTF


Re: the WORST ham built amplifier?

 

¿ªÔÆÌåÓý

I guess efficiency and IMD will improve with 6500V at the anode, but 10m will be difficult to tune and on 160m the Gates inductor might be too small in inductance.

Mine is run at 4800V, 10-160m on any frequency, no tuned input.

Second RF choke is shorted out from 40m down while another short across the roller inductor is taken out by deenergizing another relay.

Yes, W6CCPs rack was probably a Henry 3000D generator, perhaps the OEM version by Perkin Elmer.

I modified many of them, most to mono band amps, three out of 10 to all band.

?

73

Peter, DJ7WW

?

?

?

?

?

?

?

?

-----Original-Nachricht-----

Betreff: Re: [ham-amplifiers] the WORST ham built amplifier?

Datum: 2024-11-06T17:49:25+0100

Von: "Jim VE7RF" <jim.thom@...>

An: "[email protected]" <[email protected]>

?

?

?

Reid, can you safely put 6500 vdc (loaded) on a 3x3 tube ?? ?What about IMD with that voltage ?? ?Most folks are getting 68% eff on the lower bands (160-30m)....with 4800-5500 vdc loaded...and a little less on 20-17-15m.? ?Typ they are driven with a 200 watt xcvr in most cases, but not always.?

That RF deck appears to be a Henry RF generator, modified with a roller coil and 2 x vac caps.?

The 3x3 will typ hi-pot test to 20 kv (anode to grid).?

Do you remember what was used for the tuned input ?? ?Was it a mess of bandswitched PI networks, or direct driven ???

?

?


Re: the WORST ham built amplifier?

 

Reid, can you safely put 6500 vdc (loaded) on a 3x3 tube ?? ?What about IMD with that voltage ?? ?Most folks are getting 68% eff on the lower bands (160-30m)....with 4800-5500 vdc loaded...and a little less on 20-17-15m.? ?Typ they are driven with a 200 watt xcvr in most cases, but not always.?

That RF deck appears to be a Henry RF generator, modified with a roller coil and 2 x vac caps.?

The 3x3 will typ hi-pot test to 20 kv (anode to grid).?

Do you remember what was used for the tuned input ?? ?Was it a mess of bandswitched PI networks, or direct driven ???


Re: My 2K-4

 

In the case of the Hallicrafters S-38 and many many others, the chassis was on one side of the AC line, which could have been hot or neutral depending on how the (non) polarized plug was inserted into the (also non-polarized) outlet.? The chassis was insulated from the case.

Even the ARRL was guilty of this. ?

For example, The 5V power supply design for the original WB4VVF Accu-Keyer (mid-1970¡¯s, I believe) had the 117 VAC hot and neutral lines bypassed to ground through some rather-high-value capacitors, I always got mildly zapped by mine whenever I touched it and it wasn¡¯t connected to a transmitter.

I was so young and naive at the time, I thought getting zapped when touching stuff was normal. ?

Best regards

Mahlon - N4ZK

On Tue, Nov 5, 2024 at 12:38?PM Jim VE7RF via <jim.thom=[email protected]> wrote:

<We hams experience this leakage current often in ungrounded old tube equipment that have large capacitors bypassing the AC line. These capacitors are connected from each side of the incoming AC line to the chassis, which <effectively places an ungrounded chassis at half the AC potential! That's why you'll usually see a small spark when you brush a grounded conductor against the chassis of such equipment.

<Steve, K0XP




Back in 1979, at my 1st home, I had the drake C line setup on a small table in the kitchen.? ( C line bought new in 1977). Table was right next to the kitchen sink.? ?Got zapped one day, when plugging in coax.?
I measured 60 vac... between chassis of drake gear...and cold water pipes.? Same deal as Steve mentioned.? Drake wired one bypass cap between hot and chassis....and a 2nd bypass cap between neutral and chassis.?
What u end up with is 2 x caps in series...with the junction point being the chassis.? Then a 60 vac drop across each cap...which is why the chassis? ends up with 60 vac on it.? ?Hence the 60 vac? between? Un grounded chassis...and my cold water pipes.?

And if some gear does have a grnded chassis? ( with a 3 prong? 120 vac cord).... like a scope etc, when the coax from that gear is plugged into the drake gear, then the drake chassis all get grnded.? ?That works.... until u unplug the coax going to the gear that is grnded.? ?Then u get zapped when plugging in the coax, with one hand on the shell....and other hand on the? gear, so it does not slide about.?

WTF ?? ?you woulda thought drake et all, woulda figured this one out well before.? ?Heck, they didn't even use polarized 2 x prong plugs.?


Re: My 2K-4

 

<We hams experience this leakage current often in ungrounded old tube equipment that have large capacitors bypassing the AC line. These capacitors are connected from each side of the incoming AC line to the chassis, which <effectively places an ungrounded chassis at half the AC potential! That's why you'll usually see a small spark when you brush a grounded conductor against the chassis of such equipment.

<Steve, K0XP




Back in 1979, at my 1st home, I had the drake C line setup on a small table in the kitchen.? ( C line bought new in 1977). Table was right next to the kitchen sink.? ?Got zapped one day, when plugging in coax.?
I measured 60 vac... between chassis of drake gear...and cold water pipes.? Same deal as Steve mentioned.? Drake wired one bypass cap between hot and chassis....and a 2nd bypass cap between neutral and chassis.?
What u end up with is 2 x caps in series...with the junction point being the chassis.? Then a 60 vac drop across each cap...which is why the chassis? ends up with 60 vac on it.? ?Hence the 60 vac? between? Un grounded chassis...and my cold water pipes.?

And if some gear does have a grnded chassis? ( with a 3 prong? 120 vac cord).... like a scope etc, when the coax from that gear is plugged into the drake gear, then the drake chassis all get grnded.? ?That works.... until u unplug the coax going to the gear that is grnded.? ?Then u get zapped when plugging in the coax, with one hand on the shell....and other hand on the? gear, so it does not slide about.?

WTF ?? ?you woulda thought drake et all, woulda figured this one out well before.? ?Heck, they didn't even use polarized 2 x prong plugs.?


Re: My 2K-4

 

Alan, Didn't matter. It got more written which is a good thing. Good story on the fridge.?
Bob W4JFA

On Mon, Nov 4, 2024 at 9:43?PM Alan - W5ARM via <W5ARM.mail=[email protected]> wrote:
On Mon, Nov 4, 2024 at 03:20 PM, Bob wrote:
Alan, It wasn't me. Someone wrote that it happened to them. Maybe it was another group?
Bob W4JFA
On Mon, Nov 4, 2024 at 06:41 PM, Eric wrote:
It was in the Electrical Improvements thread on this group.
Eric
?
Ooops... my bad! LOL
?
I didn't even know there was an "Electrical Improvements" thread here.? I can delete my post if desired...
?
--
73,
~Alan


Re: My 2K-4

 
Edited

On Mon, Nov 4, 2024 at 03:20 PM, Bob wrote:
Alan, It wasn't me. Someone wrote that it happened to them. Maybe it was another group?
Bob W4JFA
On Mon, Nov 4, 2024 at 06:41 PM, Eric wrote:
It was in the Electrical Improvements thread on this group.
Eric
?
Ooops... my bad! LOL
I didn't even know there was an "Electrical Improvements" thread here.? I can delete my post if desired...
?
ON EDIT: Post deleted. Sorry 'bout that y'all... should've been paying better attention.
--
73,
~Alan


Re: My 2K-4

 

¿ªÔÆÌåÓý

On 11/4/2024 12:02 PM, Alan - W5ARM wrote:
On Mon, Nov 4, 2024 at 12:28 PM, Bob wrote:
You mentioned never open the neutral. Earlier talking about a shock by touching the stove and refrigerator, I mentioned it could possibly be an open neutral. Do you agree?
Bob W4JFA
?
Hi Bob,
?
Hmmm... interesting.I suppose it's possible. Although, if the neutral were completely open, one of those appliances would probably not be working correctly. It is possible that it could be a "bad" neutral connection (high resistance), somewhere on the neutral circuit,? but even then, something would probably be malfunctioning.
?
But (IMHO),? getting a shock from two different appliances is an indicator of a hot-line shorted to the ground/frame (like a defective heating element in the stove, or a defective refrigeration compressor, fan, etc, in the fridge)... combined with a bad (or improper) grounding conductor. One of the two appliances is "hot" relative to ground.

The original poster stated that both the fridge and stove were '50's vintage, and were both replaced poste haste by his LL when the LL's own son realized the leakage was real.

It is likely that there was sufficient leakage capacitance between the motor windings in the fridge compressor and its metal case, and perhaps other electrical components, as to cause a sufficiently-high leakage current to flow through the appliance's chassis to be easily detectable by a human body. It only takes a few tens of NANOAMPERES leakage current for the human body to be "shocked" by voltages as low as 24 volts. There is also capacitance between the appliance itself and ground, which causes that leakage current to vary accordingly.

Dozens of years ago, when I was very young, I experienced this effect causing varying potential between my parent's old 1950's vintage refridgerator and the kitchen concrete floor simply by opening the door; when the door was opened, the compressor would shut off (but the little 20- or 25-watt, 110V bulb would come on). You could still get a little "tickle" by running the back of your finger along the chromed door handle; but when the compressor was running, it would be a wholesome SHOCK if you were barefoot! My brother, I, and my parents all learned to open the fridge by tugging on a dry towel draped over the chrome handle. It didn't take my dad long to figure out what was going on; he was an electrical engineer well-versed in such things, after all 8-) I still remember him disassembling the fridge, trying to figure out where the leakage was coming from. Eventually, he'd pinned it down to the compressor motor itself. He solved the problem by running a separate ground wire between the fridge and a cold water pipe nearby under the sink; no more unpleasant shocks at midnight when looking for a cup of cold milk! Mom, of course, didn't like this at all and it wasn't long before we moved (we were renting at the time and the fridge belonged to the landlord).

We hams experience this leakage current often in ungrounded old tube equipment that have large capacitors bypassing the AC line. These capacitors are connected from each side of the incoming AC line to the chassis, which effectively places an ungrounded chassis at half the AC potential! That's why you'll usually see a small spark when you brush a grounded conductor against the chassis of such equipment.

Steve, K0XP


Re: My 2K-4

 

It was in the Electrical Improvements thread on this group.
?
Eric


Re: My 2K-4

 

Alan, It wasn't me. Someone wrote that it happened to them. Maybe it was another group?
Bob W4JFA?

On Mon, Nov 4, 2024, 3:02 PM Alan - W5ARM via <W5ARM.mail=[email protected]> wrote:
On Mon, Nov 4, 2024 at 12:28 PM, Bob wrote:
You mentioned never open the neutral. Earlier talking about a shock by touching the stove and refrigerator, I mentioned it could possibly be an open neutral. Do you agree?
Bob W4JFA
?
Hi Bob,
?
Hmmm... interesting.I suppose it's possible. Although, if the neutral were completely open, one of those appliances would probably not be working correctly. It is possible that it could be a "bad" neutral connection (high resistance), somewhere on the neutral circuit,? but even then, something would probably be malfunctioning.
?
But (IMHO),? getting a shock from two different appliances is an indicator of a hot-line shorted to the ground/frame (like a defective heating element in the stove, or a defective refrigeration compressor, fan, etc, in the fridge)... combined with a bad (or improper) grounding conductor. One of the two appliances is "hot" relative to ground.
?
Have you checked - with a volt-meter - the potential difference between the stove and the refer? Obviously, if both are properly grounded, there should be essentially zero-volts between them. I would check for proper grounding at the receptacles, to start.
?
Is it an electric stove? If so, and depending upon the type of supply receptacle (either 3-wire or 4-wire), there are requirements for proper ground-bonding inside the stove.
In older homes, 3-wire recep's were commonly used, with two hots and a neutral (to provide the 120-240v). Inside the stove (inside the back, where the cord terminates), there is a small bonding jumper, which connects (bonds) the stove's frame to the white neutral conductor. This is one of the few exceptions in the Code where equipment can be "grounded" using the neutral. The neutral serves dual-duty as the both the "grounded" and "grounding" conductor. (Some electric clothes-dryer installations did the same thing).
?
In newer installations (I wanna say in the late 80's, early 90's), Code requirements changed, and stoves/ranges (and dryers) require a 4-wire connection and receptacle. Thus, the neutral & ground concuctors are separated (as they should be).
?
All that said, you should pull your stove out and check it. Unplug it, and if it has a 3-wire plug, then pull the stove's terminal cover off (where the cord goes in) and verify that the white cord conductor (usually the lug in the middle) has the bonding jumper attached, to the stove's metal frame (it might be a small seperate green wire, connected to the white cord wire lug).
?
If it is a 4-wire cord/plug, then the white wire should go ONLY to the white/neutral stove connection lug, and the green/ground wire should go ONLY to the frame/metal/ground connection, with NO bonding jumper between them.
?
If those connections all look good, then there could be an issue with the house's wiring (unlikely)... but very likely an issue with one of the appliances themselves (highly likely).
?
Good luck!
?
--
73,
~Alan


Re: My 2K-4

 

Alan, I have touted this modification on here for years now. ?I¡¯ve explained as you have numerous times. ?Hopefully this finally sinks on. ?The folks at Henry May be good RF engineers but fell short on their electrician knowledge.




On Monday, November 4, 2024, 1:11 PM, Alan - W5ARM <W5ARM.mail@...> wrote:

[Edited Message Follows]

Hello Eric,
?
Sorry, I'm a little late to the party on this one, however I will inject my 2-cents worth...
?
I have a few Henry amp's (four, to be exact) as well as several other brands & models (i like amp's!).? I'm also a commercial/industrial electrician (40+ years, retired) but continue to do a lot of residential & small commercial work.
?
Anyway, a few things to note here, regarding the supply power issues:
?
For whatever reason, Henry built a LOT of amplifiers that "required" a neutral conductor in addition to the two "hot" legs (220-240v). Also, since 3-wire cord was (and is) very common, Henry decided to use it? for 240 operation (instead of a proper 4-wire cord, red/black/white/green), and utilizing the "green" conductor as a neutral.? This was a very poor design choice IMHO (and somewhat illegal by modern standards), but there it is... Thank you Ted Henry. Unfortunately, this prevents you from being able to properly "ground" the amplifier's case back to your house's utility grounding point (i.e. the equipment ground). This could allow the amp's metal case to become energized in event of an internal fault, and cause a shock or electrocution.
?
However, this can be easily remedied. No neutral is "required" to run your amp (as explained below)... only "straight" 240-volts (with a proper equipment ground), and with utilizing the proper plug on the amp's cord: either a NEMA 6-15P or a 6-20P plug, with the matching receptacle (NEMA 6-15R or 6-20R), depending upon whether you want to supply 15 or 20 amps to the amp. BTW: a 15 plug will plug into a 20-amp receptacle, but a 20-amp plug will NOT plug into a 15-amp recep.
?
Now, let me stop for a moment to provide a quick explanation of U.S. single-phase power (In case you're not aware):? In the standard US power scheme, there are two "hot" conductors, and a"neutral" conductor. This "neutral" conductor (typically the white or gray wire) is derived by center-tapping the 240 transformer winding, and then bonding that to ground (literally).? This is why it's commonly called the "grounded" conductor, because it is literally attached (bonded) to the earth at your service entrance or meter panel (and also inside the utility co's. transformer).? This "grounded" neutral conductor should not be confused with the "grounding" conductor (usually a green or bare wire). This "grounding" conductor - also commonly referred to as the "equipment ground" or "safety" ground (or just "ground") is also connected (bonded) to the neutral/earth connection inside your service entrance panel.? It is there only to carry any ground-fault currents back to the load center/panel, so a circuit breaker can trip. From that point out, the NEUTRAL and the GROUND conductors, are always separate conductors. They are NEVER (or shouldn't be) tied together anywhere else in the system.
?
The neutral (white/grounded) conductor IS the current-carrying conductor (along with the "hot" conductor(s)), and is what gives us 120-volts supply from the 240-volt system. Up on the utility pole, the 240v transformer's secondary winding is center-tapped, and that center-tap is grounded (again, literally to ground), and becomes the neutral conductor.? This is why you can get shocked by the hot conductors in a system, if you are grounded. In any case, those two "hots" and the neutral, provide your house with both 120 & 240 volts of power.
?
Okay, now back to your Henry amp: Your Henry amplifier requires 240v to supply the HV transformer primary. However, the primary winding in your amp is actually two 120v windings in series, and thus, you have a center-tap point on that primary winding.? Inside the amp, it is the cooling blower and 12-volt relay transformer that require 120v, and thus why Henry wanted a neutral supply wire.? But...
?
If you refer to the 2K-4 schematic for the power supply (first screenshot below):
The AC input black wire (we'll call this "L1") goes to TB201, terminal 7, then out, through CB1 (the main power switch & breaker), through a protective relay (RY201), then into one end of the HV transformer (T201), term. #1.? Likewise, the white wire (we'll call this "L2") goes to TB201, term. 11, then follows a similar path as L1, and then ends up on the other end of the HV transformer, term. #4.? The remaining two transformer connections (#2 and #3) form the center-tap, and are connected back to TB201, terminals 8 & 9, which are tied together (with no other connections). Therefore, you have two 120v windings in series (1-2, and 3-4), which require a 240v input. Therefore, If you supply the transformer with 240v on terminals 1 and 4, you will have 120v on term's 2 and 3, (relative/referenced to either 1 or 4).
?
The remaining AC input wire - the "green" - which is connected to TB201, term. 10, is what Henry used for the "neutral" supply conductor for the amp, to supply the 120v needed for the blower and 12-volt relay transformer (T101). By the way, Henry also placed a fuse (F2) in that internal neutral supply line (this was not a good idea; you should never "open" a neutral - but there it is...).? This was Henry's design.
?
?
HOWEVER, connection of an AC neutral to terminal 10, is NOT required for the amp to function correctly. In other words: a neutral AC-input supply wire IS NOT NEEDED TO RUN THE AMP.? By simply adding one jumper to TB201, you can utilize the HV transformer's center-tap to provide the required 120v.
?
With reference to the 2K-4 schematic below (I removed some of the clutter for clarity):? By jumpering between terminals 8, 9, and 10 (on TB201) - and with no other external connections (i.e., no outside wire coming in) - the blower and relay transformer (T101) will get their needed 120v from the HV transformer's center tap (yes, just like a utility transformer).? Then, you can utilize the "green" cord conductor as the proper equipment grounding conductor.? It can be connected directly to the case of the amp.
?
?
I have utilized this very modification (if you can call it that) to 3 of my Henry amplifiers, that previously "required" a neutral from the AC supply.? They have all been in service for several years without any issues.? It's simple, and it works.? In fact, other amplifiers (not to mention, lots of industrial and commercial equipment) utilize this exact arrangement, to derive 120v (from 240v) for internal use. It is ubiquitous...
?
As far as your 240v receptacle: If you are planning on running a dedicated 240v line to your shack, and unless the run of wire is very long, you can use regular 12-2 NM cable (aka, "Romex"), with black/white/bare conductors, and a suitable 20A, 2-pole circuit breaker in your panel. The white wire should be re-identified - at each end - with a [preferably] a red mark (like tape) to identify it as a hot conductor. Obviously, the bare conductor is the equipment ground (not a neutral!). If the wire-run is long (more than say, 50-70 feet) I would up-size the conductors to #10awg (10-2 "Romex"), but still only supply it with a 20-amp breaker. The larger wire size will help reduce any loaded voltage drop.
?
Inside your shack, you can install the appropriate receptacle box (enclosure) and 240v receptacle. I would use the 20-amp version (NEMA 6-20R) since it will accept both the 15 or 20 amp plugs.? These single receptacles are readily available from stores like Lowe's or HomeDepot, as are the plugs. If you wanted a duplex-type receptacle (similar to a standard 120v type), Leviton makes them, and they are available through Amazon (HERE: ).?
?
Hope this is helpful... good luck!

?
--
73,
~Alan


Re: My 2K-4

 

Alan, That dual 240v receptacle you have pictured is exactly what I have in my shack. I looked for one locally with no luck. Like you said, Amazon had it.

You mentioned never open the neutral. Earlier talking about a shock by touching the stove and refrigerator, I mentioned it could possibly be an open neutral. Do you agree?

Bob W4JFA?

On Mon, Nov 4, 2024, 1:11 PM Alan - W5ARM via <W5ARM.mail=[email protected]> wrote:

[Edited Message Follows]

Hello Eric,
?
Sorry, I'm a little late to the party on this one, however I will inject my 2-cents worth...
?
I have a few Henry amp's (four, to be exact) as well as several other brands & models (i like amp's!).? I'm also a commercial/industrial electrician (40+ years, retired) but continue to do a lot of residential & small commercial work.
?
Anyway, a few things to note here, regarding the supply power issues:
?
For whatever reason, Henry built a LOT of amplifiers that "required" a neutral conductor in addition to the two "hot" legs (220-240v). Also, since 3-wire cord was (and is) very common, Henry decided to use it? for 240 operation (instead of a proper 4-wire cord, red/black/white/green), and utilizing the "green" conductor as a neutral.? This was a very poor design choice IMHO (and somewhat illegal by modern standards), but there it is... Thank you Ted Henry. Unfortunately, this prevents you from being able to properly "ground" the amplifier's case back to your house's utility grounding point (i.e. the equipment ground). This could allow the amp's metal case to become energized in event of an internal fault, and cause a shock or electrocution.
?
However, this can be easily remedied. No neutral is "required" to run your amp (as explained below)... only "straight" 240-volts (with a proper equipment ground), and with utilizing the proper plug on the amp's cord: either a NEMA 6-15P or a 6-20P plug, with the matching receptacle (NEMA 6-15R or 6-20R), depending upon whether you want to supply 15 or 20 amps to the amp. BTW: a 15 plug will plug into a 20-amp receptacle, but a 20-amp plug will NOT plug into a 15-amp recep.
?
Now, let me stop for a moment to provide a quick explanation of U.S. single-phase power (In case you're not aware):? In the standard US power scheme, there are two "hot" conductors, and a"neutral" conductor. This "neutral" conductor (typically the white or gray wire) is derived by center-tapping the 240 transformer winding, and then bonding that to ground (literally).? This is why it's commonly called the "grounded" conductor, because it is literally attached (bonded) to the earth at your service entrance or meter panel (and also inside the utility co's. transformer).? This "grounded" neutral conductor should not be confused with the "grounding" conductor (usually a green or bare wire). This "grounding" conductor - also commonly referred to as the "equipment ground" or "safety" ground (or just "ground") is also connected (bonded) to the neutral/earth connection inside your service entrance panel.? It is there only to carry any ground-fault currents back to the load center/panel, so a circuit breaker can trip. From that point out, the NEUTRAL and the GROUND conductors, are always separate conductors. They are NEVER (or shouldn't be) tied together anywhere else in the system.
?
The neutral (white/grounded) conductor IS the current-carrying conductor (along with the "hot" conductor(s)), and is what gives us 120-volts supply from the 240-volt system. Up on the utility pole, the 240v transformer's secondary winding is center-tapped, and that center-tap is grounded (again, literally to ground), and becomes the neutral conductor.? This is why you can get shocked by the hot conductors in a system, if you are grounded. In any case, those two "hots" and the neutral, provide your house with both 120 & 240 volts of power.
?
Okay, now back to your Henry amp: Your Henry amplifier requires 240v to supply the HV transformer primary. However, the primary winding in your amp is actually two 120v windings in series, and thus, you have a center-tap point on that primary winding.? Inside the amp, it is the cooling blower and 12-volt relay transformer that require 120v, and thus why Henry wanted a neutral supply wire.? But...
?
If you refer to the 2K-4 schematic for the power supply (first screenshot below):
The AC input black wire (we'll call this "L1") goes to TB201, terminal 7, then out, through CB1 (the main power switch & breaker), through a protective relay (RY201), then into one end of the HV transformer (T201), term. #1.? Likewise, the white wire (we'll call this "L2") goes to TB201, term. 11, then follows a similar path as L1, and then ends up on the other end of the HV transformer, term. #4.? The remaining two transformer connections (#2 and #3) form the center-tap, and are connected back to TB201, terminals 8 & 9, which are tied together (with no other connections). Therefore, you have two 120v windings in series (1-2, and 3-4), which require a 240v input. Therefore, If you supply the transformer with 240v on terminals 1 and 4, you will have 120v on term's 2 and 3, (relative/referenced to either 1 or 4).
?
The remaining AC input wire - the "green" - which is connected to TB201, term. 10, is what Henry used for the "neutral" supply conductor for the amp, to supply the 120v needed for the blower and 12-volt relay transformer (T101). By the way, Henry also placed a fuse (F2) in that internal neutral supply line (this was not a good idea; you should never "open" a neutral - but there it is...).? This was Henry's design.
?
?
HOWEVER, connection of an AC neutral to terminal 10, is NOT required for the amp to function correctly. In other words: a neutral AC-input supply wire IS NOT NEEDED TO RUN THE AMP.? By simply adding one jumper to TB201, you can utilize the HV transformer's center-tap to provide the required 120v.
?
With reference to the 2K-4 schematic below (I removed some of the clutter for clarity):? By jumpering between terminals 8, 9, and 10 (on TB201) - and with no other external connections (i.e., no outside wire coming in) - the blower and relay transformer (T101) will get their needed 120v from the HV transformer's center tap (yes, just like a utility transformer).? Then, you can utilize the "green" cord conductor as the proper equipment grounding conductor.? It can be connected directly to the case of the amp.
?
?
I have utilized this very modification (if you can call it that) to 3 of my Henry amplifiers, that previously "required" a neutral from the AC supply.? They have all been in service for several years without any issues.? It's simple, and it works.? In fact, other amplifiers (not to mention, lots of industrial and commercial equipment) utilize this exact arrangement, to derive 120v (from 240v) for internal use. It is ubiquitous...
?
As far as your 240v receptacle: If you are planning on running a dedicated 240v line to your shack, and unless the run of wire is very long, you can use regular 12-2 NM cable (aka, "Romex"), with black/white/bare conductors, and a suitable 20A, 2-pole circuit breaker in your panel. The white wire should be re-identified - at each end - with a [preferably] a red mark (like tape) to identify it as a hot conductor. Obviously, the bare conductor is the equipment ground (not a neutral!). If the wire-run is long (more than say, 50-70 feet) I would up-size the conductors to #10awg (10-2 "Romex"), but still only supply it with a 20-amp breaker. The larger wire size will help reduce any loaded voltage drop.
?
Inside your shack, you can install the appropriate receptacle box (enclosure) and 240v receptacle. I would use the 20-amp version (NEMA 6-20R) since it will accept both the 15 or 20 amp plugs.? These single receptacles are readily available from stores like Lowe's or HomeDepot, as are the plugs. If you wanted a duplex-type receptacle (similar to a standard 120v type), Leviton makes them, and they are available through Amazon (HERE: ).?
?
Hope this is helpful... good luck!
?
--
73,
~Alan


Re: My 2K-4

 
Edited

On Mon, Nov 4, 2024 at 12:09 PM, Eric wrote:
I was considering the modification you suggested.......and also wondering about the design choices made by Henry.?
....retired EE that paid for tuition as an electrician.... It was a powerful combination.? :-)
Eric
?
Wow... nice!
?
Well then, sorry for the long dissertation on power systems... :-/
?
But yes, the jumper trick works perfectly. Super-easy with no permanent mod's to the amp. And, you can properly ground the case.
?
Not sure why Henry elected to do it the way they did... but they did.? However, the "fix" is so simple.
?
?
--
73,
~Alan


Re: My 2K-4

 

I was considering the modification you suggested.......and also wondering about the design choices made by Henry.?
?
....retired EE that paid for tuition as an electrician.... It was a powerful combination.? :-)
?
?
Eric
?
?
?
?


Re: My 2K-4

 

On Wed, Oct 30, 2024 at 04:37 PM, Eric wrote:
Isolating the neutral and grounding systems within the amplifier shouldn't be too hard, and I haven't installed the 120/240VAC circuit in the garage, so I have no excuse.? :-)
Eric
?
There is nothing to "isolate", with respect to the neutral and grounding systems, within the amplifier. They are not inter-connected in any way; the amp is NOT grounded by the green wire.? The "green" conductor is ONLY utilized (inside the amp) as neutral conductor, to provide 120v forthe blower and relay transformer... It has no other purpose, and not "grounded" internally.
?
And therein lies the problem! That's the confusion of using "green" as a power conductor. And in this case, a neutral, which is - by definition - the "grounded" conductor, but not the "grounding" conductor. It is NOT "grounding" (i.e., bonded to the case) inside the amplifier.
?
See my previous long post... :-)
?
--
73,
~Alan


Re: My 2K-4

 
Edited

Hello Eric,
?
Sorry, I'm a little late to the party on this one, however I will inject my 2-cents worth...
?
I have a few Henry amp's (four, to be exact) as well as several other brands & models (i like amp's!).? I'm also a commercial/industrial electrician (40+ years, retired) but continue to do a lot of residential & small commercial work.
?
Anyway, a few things to note here, regarding the supply power issues:
?
For whatever reason, Henry built a LOT of amplifiers that "required" a neutral conductor in addition to the two "hot" legs (220-240v). Also, since 3-wire cord was (and is) very common, Henry decided to use it? for 240 operation (instead of a proper 4-wire cord, red/black/white/green), and utilizing the "green" conductor as a neutral.? This was a very poor design choice IMHO (and somewhat illegal by modern standards), but there it is... Thank you Ted Henry. Unfortunately, this prevents you from being able to properly "ground" the amplifier's case back to your house's utility grounding point (i.e. the equipment ground). This could allow the amp's metal case to become energized in event of an internal fault, and cause a shock or electrocution.
?
However, this can be easily remedied. No neutral is "required" to run your amp (as explained below)... only "straight" 240-volts (with a proper equipment ground), and with utilizing the proper plug on the amp's cord: either a NEMA 6-15P or a 6-20P plug, with the matching receptacle (NEMA 6-15R or 6-20R), depending upon whether you want to supply 15 or 20 amps to the amp. BTW: a 15 plug will plug into a 20-amp receptacle, but a 20-amp plug will NOT plug into a 15-amp recep.
?
Now, let me stop for a moment to provide a quick explanation of U.S. single-phase power (In case you're not aware):? In the standard US power scheme, there are two "hot" conductors, and a"neutral" conductor. This "neutral" conductor (typically the white or gray wire) is derived by center-tapping the 240 transformer winding, and then bonding that to ground (literally).? This is why it's commonly called the "grounded" conductor, because it is literally attached (bonded) to the earth at your service entrance or meter panel (and also inside the utility co's. transformer).? This "grounded" neutral conductor should not be confused with the "grounding" conductor (usually a green or bare wire). This "grounding" conductor - also commonly referred to as the "equipment ground" or "safety" ground (or just "ground") is also connected (bonded) to the neutral/earth connection inside your service entrance panel.? It is there only to carry any ground-fault currents back to the load center/panel, so a circuit breaker can trip. From that point out, the NEUTRAL and the GROUND conductors, are always separate conductors. They are NEVER (or shouldn't be) tied together anywhere else in the system.
?
The neutral (white/grounded) conductor IS the current-carrying conductor (along with the "hot" conductor(s)), and is what gives us 120-volts supply from the 240-volt system. Up on the utility pole, the 240v transformer's secondary winding is center-tapped, and that center-tap is grounded (again, literally to ground), and becomes the neutral conductor.? This is why you can get shocked by the hot conductors in a system, if you are grounded. In any case, those two "hots" and the neutral, provide your house with both 120 & 240 volts of power.
?
Okay, now back to your Henry amp: Your Henry amplifier requires 240v to supply the HV transformer primary. However, the primary winding in your amp is actually two 120v windings in series, and thus, you have a center-tap point on that primary winding.? Inside the amp, it is the cooling blower and 12-volt relay transformer that require 120v, and thus why Henry wanted a neutral supply wire.? But...
?
If you refer to the 2K-4 schematic for the power supply (first screenshot below):
The AC input black wire (we'll call this "L1") goes to TB201, terminal 7, then out, through CB1 (the main power switch & breaker), through a protective relay (RY201), then into one end of the HV transformer (T201), term. #1.? Likewise, the white wire (we'll call this "L2") goes to TB201, term. 11, then follows a similar path as L1, and then ends up on the other end of the HV transformer, term. #4.? The remaining two transformer connections (#2 and #3) form the center-tap, and are connected back to TB201, terminals 8 & 9, which are tied together (with no other connections). Therefore, you have two 120v windings in series (1-2, and 3-4), which require a 240v input. Therefore, If you supply the transformer with 240v on terminals 1 and 4, you will have 120v on term's 2 and 3, (relative/referenced to either 1 or 4).
?
The remaining AC input wire - the "green" - which is connected to TB201, term. 10, is what Henry used for the "neutral" supply conductor for the amp, to supply the 120v needed for the blower and 12-volt relay transformer (T101). By the way, Henry also placed a fuse (F2) in that internal neutral supply line (this was not a good idea; you should never "open" a neutral - but there it is...).? This was Henry's design.
?
?
HOWEVER, connection of an AC neutral to terminal 10, is NOT required for the amp to function correctly. In other words: a neutral AC-input supply wire IS NOT NEEDED TO RUN THE AMP.? By simply adding one jumper to TB201, you can utilize the HV transformer's center-tap to provide the required 120v.
?
With reference to the 2K-4 schematic below (I removed some of the clutter for clarity):? By jumpering between terminals 8, 9, and 10 (on TB201) - and with no other external connections (i.e., no outside wire coming in) - the blower and relay transformer (T101) will get their needed 120v from the HV transformer's center tap (yes, just like a utility transformer).? Then, you can utilize the "green" cord conductor as the proper equipment grounding conductor.? It can be connected directly to the case of the amp.
?
?
I have utilized this very modification (if you can call it that) to 3 of my Henry amplifiers, that previously "required" a neutral from the AC supply.? They have all been in service for several years without any issues.? It's simple, and it works.? In fact, other amplifiers (not to mention, lots of industrial and commercial equipment) utilize this exact arrangement, to derive 120v (from 240v) for internal use. It is ubiquitous...
?
As far as your 240v receptacle: If you are planning on running a dedicated 240v line to your shack, and unless the run of wire is very long, you can use regular 12-2 NM cable (aka, "Romex"), with black/white/bare conductors, and a suitable 20A, 2-pole circuit breaker in your panel. The white wire should be re-identified - at each end - with a [preferably] a red mark (like tape) to identify it as a hot conductor. Obviously, the bare conductor is the equipment ground (not a neutral!). If the wire-run is long (more than say, 50-70 feet) I would up-size the conductors to #10awg (10-2 "Romex"), but still only supply it with a 20-amp breaker. The larger wire size will help reduce any loaded voltage drop.
?
Inside your shack, you can install the appropriate receptacle box (enclosure) and 240v receptacle. I would use the 20-amp version (NEMA 6-20R) since it will accept both the 15 or 20 amp plugs.? These single receptacles are readily available from stores like Lowe's or HomeDepot, as are the plugs. If you wanted a duplex-type receptacle (similar to a standard 120v type), Leviton makes them, and they are available through Amazon (HERE: ).?
?
Hope this is helpful... good luck!
?
--
73,
~Alan


Re: the WORST ham built amplifier?

 

well, it should be obvious some CB'er tried to make it work on 27megs. I note one inductor looks un connected on the loading side as if someone had it configured as a Pi-L at some point?
Meanwhile I didn't check the hit counter on eBay when I was first told this thing was FS.
But check it out now!?
Its showing 196 views!!!? ?I wonder how many of those were from from thjs forum???
?
Reid


Re: Plate & Load

 

Typ overall ( OUTPUT ) network Q in an amplifier is 12.? ( input Q of 10..and an output Q of 2).? Typ that Q is used so the harmonic suppression is good.? Lower Q = less harmonic suppression.?

On a PI tuned input for an amp is low, like overall Q of 3....and an input and output Q of 1.5

On any ant tuner, we are not interested in harmonic suppression, just matching, so typ a low Q is used.?


Re: Plate & Load

 

The plate load Z of the tube is fixed.? ? The 50 ohm output is fixed.? ?The PI net just matches the plate load Z to 50 ohms.? ?Knowing the typ load Q you want, the rest is easy....... as you can see on the GM3SEK PI spreadsheet.?
The tube can't source anything, it can only sink current.? In class AB2? (think SB-220, with it's 5vdc zener), the tube only conducts for 210 degs....and is cutoff the remaining? 150 degs.? ?To drive the grid positive, the cathode is driven negative.? ?Meanwhile the output is positive.? ?The input and output are in series....and 180 degs out of phase.....which is the reason that a tube in GG typ has 6db better IMD? vs the same tube that is grid driven.?
The input Z of the tube is sky high? during 150 degs....and low for 210 degs.? ?The PI tuned input provides for some flywheel action, and smooths out the overall input Z.?
?

The tune and load cap, in some cases, is padded on the lower bands.? ?On my drake L4B amp, the load cap is padded on 80m.....(700 pf mica).? ?The load cap is a 4 x section air variable.? ? All 4 x sections are used on 40m only.? On 20-10m, only 2 of the 4 x sections are used.? ? ?The load cap on the drake does not have a 6:1 vernier......so by only using 2 of the 4 x sections of the load cap, the load control is less touchy.? ?The tune cap on the drake has a 6:1 vernier.....and tuning is not touchy at all.?