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Re: AC HiPot tester question

 

On Nov 19, 2006, at 5:08 AM, Peter Voelpel wrote:

Since I prefer single capacitors as a blocker,
Single cap DC blockers have the advantage of Not exhibiting a VHF- resonance between two or more paralleled capacitors.

I always use Draloric or Rosenthal caps, they are available at all kind of
capacities and voltages.
The are also very nice caps from Russia on the market with high values of
kvar.
Sometimes I also use mica caps by Jahre which are small and powerful, those
are harder to obtain

73
Peter

________________________________

From: ham_amplifiers@... [mailto:ham_amplifiers@...]
On Behalf Of pentalab

### Me, I just use normal HEC HT-57's.... and HT-59's. I also
have looked at Draloric's and similar HEC block caps... these
ones look like aprx 2000 pf @ 10 kv, 60 A CCS @ 32 mhz....
and are aprx 3-5" diam.
...
R L Measures, AG6K, 805.386.3734
r@..., rlm@..., www.somis.org


Re: AC Breaker panels... sub panels... Electrical codes, etc.

 

On Nov 19, 2006, at 5:13 AM, pentalab wrote:

--- In ham_amplifiers@..., R L Measures <r@...> wrote:

### Why don't u take some of that 4 wire home depot 8 awg...
and parallel em into 2 pairs.... eq ga is then 5ga.
RICH SEZ...And throw away the extant 4ga. wire?
#### The above was a joke. IMO ur 100' length [200' loop] of
4 ga wire is WAY too small for a 4x10.
Jim -- Do you design your amplifiers for A0 or for SSB?
4 ga wire isn't
even rated to handle 110 A.....never mind the 4-6 x that
current.... every 8.3 msecs. Calculate the PEAK current drawn
from the plate xfmr pri on a huge C input HV supply... and you
will see why I use big everything, including wire, contactor's,
etc.... from 200 A main panel to pri of 253 lb Dahl plate
xfmr.
Wouldn't a 900-pounder be better?

Duncan's pwr supply modeler.. PSUD-2 comes in handy for
this stuff. It also has 2 x methods of calculating plate xfmr
pri IMPEDANCE. Z is used to calculate peak pri current drawn...
not simply plate xfmr pri dc resistance.
I did the calculations for the 8170 amplifier with Ohm's Law. The calc. peak mains current was c. 300A. The measured result was 1200v- pk into 50-ohms on SSB.

#### 3/000 CU from main 200A panel to HV supply is what's
really needed. Snip a few strands to make it fit the 100 A
breaker at EACH end.

later... Jim VE7RF


R L Measures, AG6K, 805.386.3734
r@..., rlm@..., www.somis.org


Re: AC HiPot tester question

pentalab
 

--- In ham_amplifiers@..., R L Measures <r@...> wrote:


On Nov 19, 2006, at 2:59 AM, pentalab wrote:

--- In ham_amplifiers@..., R L Measures <r@...>
wrote:

...
RICH SEZ.... A 20kV rated C to block 7000V DC sounds like over-
engineering since the actual AC potential across the blocker is
minimal.

#### Rich... Jenning's engineers tell me when using either fixed
glass/ceramic vac cap as a PLATE Blocker.... MIN V rating of the
FIXED vac cap has to be a MINIMUM of 3 X No load plate V......
other wise u get "whisker's" growing on the OFC plates on the
cap..... which will REDUCE the caps V rating.
RICH SEZ... So why does the statement I quoted in the Jennings
catalog on p.4 about DC operation state otherwise?

#### Dunno. Eimac sez the same thing, de -rate vac caps to
1/3 for plate block use ! The 11m ops also highly agree. The
11m ops tell me if they try and use a 16 kv test rated fixed vac
cap with 10.5 kv dc on it..... it will eventually arc.



### other than 11m ops... I never see fixed vac caps used as
plate
blockers.
RICH SEZ... I do, Jim. Even 500pF is plenty for a DC blocker at
1.8MHz (XC = 190- ohms) in typical amplifiers since RL is in the
kilo-ohmS range.

#### No way. 500pf = 176 ohms of XC. IF the fixed VAC cap
can handle the RF current at 1.8 mhz.and plate load Z of tube is
HIGH.. and it doesn't screw up the tuning too much... it might
work. Big metal tube amps have plate load Z's of 900-1300 ohms.




11m ops don't need much C for 11m... 100-250 pf max
is what they typ use. Their requirements are for a plate block
cap
that handles LOTS of RF... esp for 4x20's, etc.
RICH SEZ... Tom Rauch apparently knows a Ham who mistakenly used a
100pF DC blocker in a homebrew amplifier. The amplifier produced
the expected output from 1.8 to 28 MHz. Sometime later, when a
friend was being shown the amplifier, he noticed that there were
only twp zeros after the 1 on the blocker cap. When a 1000pF cap
was substituted for the 100pF cap, the output did not increase
although the tuning changed slightly on the 1.8MHz band.

#### yeah, I heard the same story.. plus another one...except it
was 150 pf.....and in both stories,it was a ceramic doorknob
cap... NOT a fixed vac cap. I wonder if anyone ACTUALLY measured
it with a LCR meter ?? I have measured doorknob caps that had
measured values out by a factor of 10... compared to the stamped
rating on the cap. So unless Rauch's buddy actually measured
it, we don't know what it was !


#### 100 pf = 884 ohms XC [1.8 mhz] gimme a break !

### Stick a single 100 pf HT-50/58 cap in any 1500W amp....
run it at 1500 W RTTY/FM on 1.8 mhz for say 20 mins.... and
let us know what happens.





### A 3x6 has a 1100 ohm plate load Z.. when run full bore.
You don't wanna use a 100 pf cap.... including a vac cap.



### The plate block cap has to be able to handle the RF current..
without cooking.. so u gotta look at it's CCS rating... vs freq.
Ceramic caps don't handle much RF at 1.8 mhz... then again.. they
don't have that much RF through em on 160m. On 10m, the RF
through em is wicked...esp with metal tubes.. with lotsa stray
anode to chassis C..... or even worse in schemes that use NO C1
cap.. and rely on tube C.

### with big metal tubes... plate load Z is always LOW. You
need plenty of plate block C... simply so u don't screw up the
tuning on 160m..... and also so you have a high enough current
rating on 10m.

### a 100 pf doorknob cap wouldn't last 30 seconds in a 3x3
amp....try it urself.

later.... Jim VE7RF


...
R L Measures, AG6K, 805.386.3734
r@..., rlm@..., www.somis.org


Re: AC Breaker panels... sub panels... Electrical codes, etc.

pentalab
 

--- In ham_amplifiers@..., "Robert B. Bonner"
<rbonner@...> wrote:
If I ever do build that 30 x 40 garage I will probably put in a 400
amp panel out there and sub feed the house. That 200 Amp service is
pretty busy.
### My electrician buddy said 240V 400A service was
available...and "no sweat". 400 A = 96 Kva ! 200A = 48 Kva.
I still don't get it. I have "200 A service".... and SO do my
15 neighbours... all hanging from the SAME 50 Kva pole pig ! Some
of my neigbours have a secondary suite in their homes... with a 2nd
elctric stove, etc.

### since we all got natural gas back in 1992... most of the
electric hot water tanks and oil furnaces have gone bye bye...
reducing the overall load..a bit. I still don't see any natural
gas clothes dryers..yet. Back East, they all have em... plus
gas ranges. My hot water tank, fireplace, and furnace all run on
natural gas.

### Bottom line is... when I smoke the pole pig at dinner time one
night..... I guess I can just whine to the pwr co... and say .."I'm
supposed to be getting 200A CCS service... so where is it? "

### The biggest pole mount pole pig I have seen is 100 KVA. But
these were special one off units...designed to drop 25 kv down to
12.5 kv..... then 12.5 kv into our vault xfmr at work... where the
vault xfmr dropped it again to 208/120. This is all 3 phase... and
both the 3 x old 75 kva xfmr's.. and the 3 x new 100 kva xfmr's
are huge... when u see em on the grnd. Every time I see 3 x
75/100 kva xfmr's.. all on the same pole, I cringe........ the
weight is massive.. as in 2 tons.

### anything above 100 KVA per phase... and it then goes
on the grnd.

Later... Jim VE7RF


Re: Fried glitch R...... from an oversized HV fuse

Tony King - W4ZT
 

pentalab wrote:
--- In ham_amplifiers@..., Tony King - W4ZT <w4zt-
060920@...> wrote:
Jim,

Don't you think that if a properly designed fault detection
circuit similar to the triode and tetrode boards available today would have caused a primary circuit shut down saving the glitch resistors from becoming a smoking pile?
### Partially agreed. Seems to me the 2 x triode boards available, are based on using an external 24 vdc DPST RELAY... whose contact's are in the 240 v primary. I don't see any 24 vdc RELAY's... with contacts rated for 100-400A. AC contactor's on the other hand are all either DPST-DM or TPST-DM.... the "DM" means 'double make'.... IE: essentially each pole is two sets of contacts in series.... with an input lug... output lug... and a huge bar on top that comes crashing down on the input/output.
As you said below, simple modifications will control any contactor you want to use.

### The DM arrangement is used [vs a dpst relay] simply cuz a DM will break the arc into two arcs = essentially zero arc....
[when trying to break a full bore load from a xfmr/motor] ### I never see giant bolt down MOV's across the in/out poles of any contactor's in commercial service.... but I always install the big bolt down MOV's across all the poles of my own contactor's in HV supplies anyway. The MOV's.. if used, should be fused... in case they short out.... with a 120 v neon between output side of fuse and neutral... to indicate a blown MOV fuse.
Which MOV's do you use and where do you get them?

### I suppose one could modify the triode board output easily.... and use the 24 vdc control circuitry, to activate/deactivate the INPUT of a opto isolator..... the OUTPUT side of the opto of course, could then be used to activate/deactivate a..'normal' 120/240 vac solenoid coil of a contactor. All that would be needed is an opto with a 24 vdc input, that u sink or source... and a AC output... rated to handle the typ contactor solenoid coil. Most opto's have back emf protection built into the output side.... still I'd use a mov across the AC contactor's solenoid coil.
That's a reasonable solution. Modification is not difficult.


This isn't to minimize the value of a good fuse but to add that a properly functioning circuit can fault the HV supply off so that
all you have to heat the glitch resistor is the stored energy in the capacitor bank. This is precisely what G3/GM3SEK and WD7S do with their boards. That way if you are testing and have one of those "modified" fuses in the circuit, it will still not melt anything down.
### agreed. Stored energy from the caps is pretty wicked with 100-300 uf and a 50 ohm glitch R.[and 7900 vdc no load].. IE: 3100-
9300 JOULES Everything else is just .."follow on energy".. from the plate xfmr/FWB. ### I have seen pix of John Lyles stuff... where they used both an electronic crowbar on the hv B+ to B- [used since pulse rated service like YC-156's..rated for 67 A of plate current means too much V drop across a typ glitch R... hence no glitch R used in any pulse service amp].... and also electronic fault detection circuits where by primary AC is removed. Also seen pix of his HV diode boards.. used in 3 - phase HV pwr supplies... which resemble charcoal.... when the crowbar failed.... and the fault detection also failed... or was not fast enough.
You do all you can and something can still fail but we've gone from jumpering a fuse with copper wire to worrying about the protection circuit failing.

### seems to me the 2 x triode boards wouldn't handle 3-4 A of normal anode current... but might be modified ?
Look at Paul's board... you can set it up with any external shunt for detecting a fault. Use the board to control any kind of contactor you have.
### I just wanted to keep it simple. Any electronic protection would have to be in addition to properly sized HV fuses and primary breakers.
And if your friend had used a correctly sized fuse, it wouldn't have been an issue.

### We use these electronic current sense devices at work for huge HVAC motor loads,compressor's,chiller's, etc.[70 to 120+ kw normal operating load] It was explained to me, they are used since the start up current is wicked on this stuff... as in 3-7 x normal running current. So, instead of a breaker... it's a current sense activated contactor. One of em crapped out last spring.... causing a huge fire in our main 'motor control center'... destroying a panel 8' wide x 7' tall. Incinerated every wire in all 45 x conduits too.. a real mess. Turns out the motor's were ancient. New motor's all have over temp shut downs built into em. New [adjustable] current sensors have redundant copies.. and fail safe modes. ### How do you know that every function on those triodes boards is gonna function when you need it ? You need some kind of "fail safe" on em so if they lose pwr... everything shuts off.... or perhaps two of em.... with say the outputs driving the relay/conatctor... are in series... so if either one failed... it would still shut off the AC primary, etc.
No, you don't know that it will work but if it is used with the fuse you have done what you can to prevent the smoke. I suppose you could put a "test" button on the front panel to trigger the circuit for test but you could carry this too far real easy.
### A fast, CORRECTLY sized HV fuse will work every time. Heck, you could even put 2 x identical HV fuses in series if you wanted. As a side note, I have seen where fellow's are using 2 x 5 kv [5 kv AC...7kv dc] rated Buss sand filled fuses in series.... in lieu of a single 10 kv [10 kv AC...14 kv dc] 10" long HV fuse.... simply cuz they had a ton of 5 kv fuses... and had 10 kv dc HV supplies [for a 3 x 20]
Well, this thread started with your description of a failure caused by your friend using copper wire instead of a real fuse. There is no device you can install that can second guess someone that is going to drop a copper bar in as a fuse. Everything we do is done with the expectation that the original circuitry will be used as designed. Once part of it is defeated, then all bets are off! ;)

### The 2 x triode boards are a good idea .. as long as any one or more functions on em don't crap out. IF you had say a GM3SEK triode board installed on every amp you owned.... I'd have one extra spare board put away... for a 'fast' replacement..if needed. Then fix the bad board at your leisure. Later... Jim VE7RF
Spares are good.

73, Tony W4ZT



73, Tony W4ZT

pentalab wrote:
Gents

My buddy was recycling his old sand filled fuses... by
soldering
a single strand of 26 ga wire across the 5" long fuse.
Fine
so far.
Amp was running fine the other night... the next day... BOTH
HV
fuses were blown open..... and amp was off from the previous night !
A real mystery. He then decided to solder TWO 26 ga wires across each of the old HV fuses. Next step was adding a
small
resistor to one hot leg of 250 cfm fan.. to slow it down a
bit.
[cools the glitch..... which diss 450 w with a dead cxr... 100
w
on ssb]
At that point all hell breaks loose. The paralleled 100 ohm
225
watt wire wound glitch R's looked like u hit both of em with
a
propane torch for 30 mins each.... charcoal !! We know a
HV
to chassis fault occured... may have been a faulty RFC bypass
cap.
The point here is.... by oversizing the HV fuse.... the load is then transfered to the 100 A breaker in the 240 v main 200
A
panel.... which of course didn't blow open...... instead the glitch R's fried themselves... !
You need well over 100 A to open a 100 A panel breaker.
Over sizing a HV fuse is bad enough.... and you guys want to operate with NO hv fuse at all ?? nuts.
BTW... that Dahl A-540 hypersil C core 253 lb plate xfmr I have... has a .01 ohm primary.... and a 6.06 ohm sec [5200 v tap] You got any idea how much current you can suck from
one of
these things ..... LOADS... as my buddy with the same 253 lb
xfmr
just found out. 253 lb xfmr with a core good for 20 KVA CCS with a 100 A slo breaker... vs lowly glitch R [wound
with
nichrome wire no less] .... no contest.... glitch loses every time........ unless a correct sized HV fuse is used !
later... Jim VE7RF


Re: AC Breaker panels... sub panels... Electrical codes, etc.

pentalab
 

--- In ham_amplifiers@..., R L Measures <r@...> wrote:

### Why don't u take some of that 4 wire home depot 8 awg...
and parallel em into 2 pairs.... eq ga is then 5ga.
RICH SEZ...And throw away the extant 4ga. wire?
#### The above was a joke. IMO ur 100' length [200' loop] of
4 ga wire is WAY too small for a 4x10. 4 ga wire isn't
even rated to handle 110 A.....never mind the 4-6 x that
current.... every 8.3 msecs. Calculate the PEAK current drawn
from the plate xfmr pri on a huge C input HV supply... and you
will see why I use big everything, including wire, contactor's,
etc.... from 200 A main panel to pri of 253 lb Dahl plate
xfmr. Duncan's pwr supply modeler.. PSUD-2 comes in handy for
this stuff. It also has 2 x methods of calculating plate xfmr
pri IMPEDANCE. Z is used to calculate peak pri current drawn...
not simply plate xfmr pri dc resistance.

#### 3/000 CU from main 200A panel to HV supply is what's
really needed. Snip a few strands to make it fit the 100 A
breaker at EACH end.

later... Jim VE7RF


Re: AC HiPot tester question

Peter Voelpel
 

Since I prefer single capacitors as a blocker,
I always use Draloric or Rosenthal caps, they are available at all kind of
capacities and voltages.
The are also very nice caps from Russia on the market with high values of
kvar.
Sometimes I also use mica caps by Jahre which are small and powerful, those
are harder to obtain

73
Peter

________________________________

From: ham_amplifiers@... [mailto:ham_amplifiers@...]
On Behalf Of pentalab

### Me, I just use normal HEC HT-57's.... and HT-59's. I also
have looked at Draloric's and similar HEC block caps... these
ones look like aprx 2000 pf @ 10 kv, 60 A CCS @ 32 mhz....
and are aprx 3-5" diam.


Re: Fried glitch R...... from an oversized HV fuse

pentalab
 

--- In ham_amplifiers@..., Tony King - W4ZT <w4zt-
060920@...> wrote:

Jim,

Don't you think that if a properly designed fault detection
circuit similar to the triode and tetrode boards available today
would have caused a primary circuit shut down saving the glitch
resistors from becoming a smoking pile?

### Partially agreed. Seems to me the 2 x triode boards
available, are based on using an external 24 vdc DPST RELAY...
whose contact's are in the 240 v primary. I don't see any 24
vdc RELAY's... with contacts rated for 100-400A. AC contactor's
on the other hand are all either DPST-DM or TPST-DM.... the "DM"
means 'double make'.... IE: essentially each pole is two sets of
contacts in series.... with an input lug... output lug... and a
huge bar on top that comes crashing down on the input/output.

### The DM arrangement is used [vs a dpst relay] simply cuz a
DM will break the arc into two arcs = essentially zero arc....
[when trying to break a full bore load from a xfmr/motor]

### I never see giant bolt down MOV's across the in/out poles
of any contactor's in commercial service.... but I always install
the big bolt down MOV's across all the poles of my own
contactor's in HV supplies anyway. The MOV's.. if used, should
be fused... in case they short out.... with a 120 v neon between
output side of fuse and neutral... to indicate a blown MOV fuse.

### I suppose one could modify the triode board output
easily.... and use the 24 vdc control circuitry, to
activate/deactivate the INPUT of a opto isolator..... the OUTPUT
side of the opto of course, could then be used to
activate/deactivate a..'normal' 120/240 vac solenoid coil of a
contactor. All that would be needed is an opto with a 24 vdc
input, that u sink or source... and a AC output... rated to handle
the typ contactor solenoid coil. Most opto's have back emf
protection built into the output side.... still I'd use a mov
across the AC contactor's solenoid coil.



This isn't to minimize the value of a good fuse but to add that a
properly functioning circuit can fault the HV supply off so that
all you have to heat the glitch resistor is the stored energy in
the capacitor bank. This is precisely what G3/GM3SEK and WD7S do
with their boards. That way if you are testing and have one of
those "modified" fuses in the circuit, it will still not melt
anything down.

### agreed. Stored energy from the caps is pretty wicked with
100-300 uf and a 50 ohm glitch R.[and 7900 vdc no load].. IE: 3100-
9300 JOULES Everything else is just .."follow on energy".. from
the plate xfmr/FWB.

### I have seen pix of John Lyles stuff... where they used both
an electronic crowbar on the hv B+ to B- [used since pulse
rated service like YC-156's..rated for 67 A of plate current
means too much V drop across a typ glitch R... hence no glitch R
used in any pulse service amp].... and also electronic fault
detection circuits where by primary AC is removed. Also seen
pix of his HV diode boards.. used in 3 - phase HV pwr supplies...
which resemble charcoal.... when the crowbar failed.... and the
fault detection also failed... or was not fast enough.

### seems to me the 2 x triode boards wouldn't handle 3-4 A of
normal anode current... but might be modified ?

### I just wanted to keep it simple. Any electronic protection
would have to be in addition to properly sized HV fuses and
primary breakers.

### We use these electronic current sense devices at work
for huge HVAC motor loads,compressor's,chiller's, etc.[70 to 120+
kw normal operating load] It was explained to me, they are used
since the start up current is wicked on this stuff... as in 3-7
x normal running current. So, instead of a breaker... it's a
current sense activated contactor. One of em crapped out
last spring.... causing a huge fire in our main 'motor control
center'... destroying a panel 8' wide x 7' tall. Incinerated
every wire in all 45 x conduits too.. a real mess. Turns out the
motor's were ancient. New motor's all have over temp shut
downs built into em. New [adjustable] current sensors have
redundant copies.. and fail safe modes.

### How do you know that every function on those triodes boards
is gonna function when you need it ? You need some kind of "fail
safe" on em so if they lose pwr... everything shuts off.... or
perhaps two of em.... with say the outputs driving the
relay/conatctor... are in series... so if either one failed... it
would still shut off the AC primary, etc.

### A fast, CORRECTLY sized HV fuse will work every time.
Heck, you could even put 2 x identical HV fuses in series if
you wanted. As a side note, I have seen where fellow's are using
2 x 5 kv [5 kv AC...7kv dc] rated Buss sand filled fuses in
series.... in lieu of a single 10 kv [10 kv AC...14 kv dc] 10" long
HV fuse.... simply cuz they had a ton of 5 kv fuses... and had 10
kv dc HV supplies [for a 3 x 20]

### The 2 x triode boards are a good idea .. as long as any one
or more functions on em don't crap out. IF you had say a GM3SEK
triode board installed on every amp you owned.... I'd have one
extra spare board put away... for a 'fast' replacement..if
needed. Then fix the bad board at your leisure.

Later... Jim VE7RF





73, Tony W4ZT

pentalab wrote:
Gents

My buddy was recycling his old sand filled fuses... by
soldering
a single strand of 26 ga wire across the 5" long fuse.
Fine
so far.

Amp was running fine the other night... the next day... BOTH
HV
fuses were blown open..... and amp was off from the previous
night !

A real mystery. He then decided to solder TWO 26 ga wires
across each of the old HV fuses. Next step was adding a
small
resistor to one hot leg of 250 cfm fan.. to slow it down a
bit.
[cools the glitch..... which diss 450 w with a dead cxr... 100
w
on ssb]

At that point all hell breaks loose. The paralleled 100 ohm
225
watt wire wound glitch R's looked like u hit both of em with
a
propane torch for 30 mins each.... charcoal !! We know a
HV
to chassis fault occured... may have been a faulty RFC bypass
cap.

The point here is.... by oversizing the HV fuse.... the load is
then transfered to the 100 A breaker in the 240 v main 200
A
panel.... which of course didn't blow open...... instead the
glitch R's fried themselves... !

You need well over 100 A to open a 100 A panel breaker.

Over sizing a HV fuse is bad enough.... and you guys want to
operate with NO hv fuse at all ?? nuts.

BTW... that Dahl A-540 hypersil C core 253 lb plate xfmr I
have... has a .01 ohm primary.... and a 6.06 ohm sec [5200 v
tap] You got any idea how much current you can suck from
one of
these things ..... LOADS... as my buddy with the same 253 lb
xfmr
just found out. 253 lb xfmr with a core good for 20 KVA
CCS with a 100 A slo breaker... vs lowly glitch R [wound
with
nichrome wire no less] .... no contest.... glitch loses every
time........ unless a correct sized HV fuse is used !

later... Jim VE7RF





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Re: AC HiPot tester question

 

On Nov 19, 2006, at 2:59 AM, pentalab wrote:

--- In ham_amplifiers@..., R L Measures <r@...> wrote:

...
RICH SEZ.... A 20kV rated C to block 7000V DC sounds like over-
engineering since the actual AC potential across the blocker is
minimal.

#### Rich... Jenning's engineers tell me when using either fixed
glass/ceramic vac cap as a PLATE Blocker.... MIN V rating of the
FIXED vac cap has to be a MINIMUM of 3 X No load plate V......
other wise u get "whisker's" growing on the OFC plates on the
cap..... which will REDUCE the caps V rating.
So why does the statement I quoted in the Jennings catalog on p.4 about DC operation state otherwise?

### Ur gonna get "whisker's" anyway in plate block service for
a fixed vac cap.... so the 20 kv cap... will actually be over
time... a lot lower than 20 kv. IF u Hi-pot test a fixed vac cap
that has been used for plate block service.... u will see it no
longer hi pot tests to 20+ kv any more.

### other than 11m ops... I never see fixed vac caps used as plate
blockers.
I do, Jim. Even 500pF is plenty for a DC blocker at 1.8MHz (XC = 190- ohms) in typical amplifiers since RL is in the kilo-ohms range.
11m ops don't need much C for 11m... 100-250 pf max
is what they typ use. Their requirements are for a plate block cap
that handles LOTS of RF... esp for 4x20's, etc.
Tom Rauch apparently knows a Ham who mistakenly used a 100pF DC blocker in a homebrew amplifier. The amplifier produced the expected output from 1.8 to 28 MHz. Sometime later, when a friend was being shown the amplifier, he noticed that there were only twp zeros after the 1 on the blocker cap. When a 1000pF cap was substituted for the 100pF cap, the output did not increase although the tuning changed slightly on the 1.8MHz band.
...
R L Measures, AG6K, 805.386.3734
r@..., rlm@..., www.somis.org


Re: AC HiPot tester question

pentalab
 

--- In ham_amplifiers@..., R L Measures <r@...> wrote:


On Nov 18, 2006, at 7:29 AM, pentalab wrote:

--- In ham_amplifiers@..., R L Measures <r@...>
wrote:


On Nov 18, 2006, at 1:42 AM, pentalab wrote:
### Jenning's told me, IF you are going to use.. say
a FIXED vac cap... as a PLATE BLOCK CAP [don't laff... LOADS
of
11m QRO amps use fixed ceramic/glass vac caps as plate
blockers... mounted vertical... connected with a special
clamp,
to
the center anode typ .82" solid pin] that the vac cap has to
be
DE-RATED by 60% for V. IE: For an amp with say 7 kv no load
HV supply.... use a min of a 20 kv test rated vac cap.
RICH SEZ... A 15kV - tested Tune-C would do the job - provided
that
the DC blocker cap was ahead of the Tune-C. With a 7000V anode
supply, and a g-g triode, the AC anode potential would be c. +/¨C
6700V-peak. Since the RF rating of a vacuumis 60% of it's DC
rating, or 9000V in this case, a 15kV cap would do the job. -
note - The "Plywood Box" amplifier used a 15kV tested Tune-C and
a
9000V NL anode supply. The Tune C did not arc.

### Rich, when are u gonna read the posts more carefully ???????
RICH SEZ ...Sorry.
We are talking about using a FIXED vac cap.... AS A PLATE
BLOCKER !!!!!!!!!!
RICH SEZ.... A 20kV rated C to block 7000V DC sounds like over-
engineering since the actual AC potential across the blocker is
minimal.

#### Rich... Jenning's engineers tell me when using either fixed
glass/ceramic vac cap as a PLATE Blocker.... MIN V rating of the
FIXED vac cap has to be a MINIMUM of 3 X No load plate V......
other wise u get "whisker's" growing on the OFC plates on the
cap..... which will REDUCE the caps V rating.

### Ur gonna get "whisker's" anyway in plate block service for
a fixed vac cap.... so the 20 kv cap... will actually be over
time... a lot lower than 20 kv. IF u Hi-pot test a fixed vac cap
that has been used for plate block service.... u will see it no
longer hi pot tests to 20+ kv any more.

### other than 11m ops... I never see fixed vac caps used as plate
blockers. 11m ops don't need much C for 11m... 100-250 pf max
is what they typ use. Their requirements are for a plate block cap
that handles LOTS of RF... esp for 4x20's, etc.

Later... Jim VE7RF
R L Measures, AG6K, 805.386.3734
r@..., rlm@..., www.somis.org


Re: AC HiPot tester question

pentalab
 

--- In ham_amplifiers@..., "Peter Voelpel" <df3kv@...>
wrote:

Jim,

Do you think there is any difference in the voltage capacity of
fixed or variable vacuums caps by Jennings specified for the SAME
DC voltage?

73
Peter
### No.

### The point Jennings was making...was IF using a fixed vac cap
as as DC BLOCKING cap.... the vac cap will have HV DC on one side
of it all the time.... and the vac cap will "grow whiskers" on
it's OFC copper plates.... leading to v break down. That's why
Jenning's sez to size the vac cap to a min of 3 x normal no
load plate V.

### Me, I just use normal HEC HT-57's.... and HT-59's. I also
have looked at Draloric's and similar HEC block caps... these
ones look like aprx 2000 pf @ 10 kv, 60 A CCS @ 32 mhz....
and are aprx 3-5" diam.

### Why 11m ops want to use fixed glass/ceramic vac caps for
plate block caps is beyond me. They would handle bags of RF
current though. Probably for big amps. However... 8 x 200 pf HT-
57's will handle 104 A. 4 x 500 pf HT-59's will handle 92 A.

later... Jim VE7RF


________________________________

From: ham_amplifiers@...
[mailto:ham_amplifiers@...]
On Behalf Of pentalab

RICH SEZ... A 15kV - tested Tune-C would do the job - provided
that
the DC blocker cap was ahead of the Tune-C. With a 7000V anode
supply, and a g-g triode, the AC anode potential would be c. +/-
6700V-peak. Since the RF rating of a vacuumis 60% of it's DC
rating, or 9000V in this case, a 15kV cap would do the job. -
note - The "Plywood Box" amplifier used a 15kV tested Tune-C and a
9000V NL anode supply. The Tune C did not arc.

### Rich, when are u gonna read the posts more carefully ???????
We are talking about using a FIXED vac cap.... AS A PLATE
BLOCKER !!!!!!!!!!


Re: AC Breaker panels... sub panels... Electrical codes, etc.

Robert B. Bonner
 

Hal I don't take everything back.

We've been talking residential services here not commercial.

The actual current ampacity for 2/0 copper is 190 amps but it is allowed to
be fused to 200 for Residential Service Feeds only in many cities.

2/0 copper is acceptable in way over 1/2 of the cities in the country for
feeding a 200 amp RESIDENTIAL SERVICE. In the other half they require 3/0.
You must check your locality when pulling a 200 amp service. They operate
in the 5% grey area.

3/0 copper is required in commercial services.

Sioux Falls, SD is one of those towns where 2/0 copper is acceptable for
service feeds. Minneapolis where I worked as an electrician in the mid 80's
was another. Do not confuse COMMERCIAL SERVICES with Residential
Services...

It's like comparing Apples and Oranges can't be done.

So what do we have here? We have the NEC and most cities are dead locked on
the code by legislation. Others fly by the seat of their pants in other
areas.

What I don't like is here while we can pull 2/0 when we change out a service
we are required by city ordinance to UPDATE our houses to the current code
everywhere else. This means ARC FAULT circuits in the bedrooms (which I
haven't done yet) and Ground Fault breakers or outlets in the kitchens,
laundry and bathrooms.


This house of mine was built in 1962 with a 60 amp service. Many of the
rooms just had barely 2 outlets. Fortunately the past owner updated to a 20
circuit 100 A panel in 1972 and added the required circuits in the kitchen
and baths.

The first thing I did, like the first week was rehung a new 30 circuit 100
amp panel so I could even hook up some radio without blinking every light in
the place.

I've since installed a 200 Amp service panel with 40 circuits (5 - 30 amp
220's to the radio room, plus a 30 amp 120 that feeds the 24 outlets in the
radio console)

The basement is wired to the max all the way to code and broken up nicely.
I think I have 4-5 circuits left in that panel.

The garage has a 100 Amp sub panel with the hot tub 50 ground fault sub
panel off of it, the RV 50 amp ground fault circuit, lighting, garage power,
a 30 amp garage 220 incase I need to test an amp or something, 2 - 20 amp
each side of the garage door block heater plugins for the diesel truck,
etc.. All ground fault where outlets are, plus a panel outlet.

OH yeah, the Meter Sequence here needs to be a METER MAIN, where the actual
main breakers are in the meter box. This is because it is 20 feet through
an addition before my main panel in the basement.

That meter main has room for 8 - 220 breakers.

I figure I will light up the yard from there TIM ALLEN with his Christmas
Lights.

If I ever do build that 30 x 40 garage I will probably put in a 400 amp
panel out there and sub feed the house. That 200 Amp service is pretty
busy.

Convenience is nice, but if I cranked up everything here I would have to
call the POWER COMPANY and tell them to pull the BORON RODS out of the
reactor another inch...

BOB DD

-----Original Message-----
From: ham_amplifiers@... [mailto:ham_amplifiers@...]
On Behalf Of hbmandel
Sent: Saturday, November 18, 2006 7:32 PM
To: ham_amplifiers@...
Subject: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical
codes, etc.

Size 3/0 AWG wire is the correct guage to use for 200 ampere service,
not 2/0 AWG.

In any circumstance the wire diameter needs to be sized to the
breaker protecting it.

In a dead short situation you will want the breaker opening, even if
it is rated at 125 to 150 percent tripping, well before the wire
heats up to the point where the insulation melts and possibly catches
fire or releases poisonous gases.

The only point where the a.c. electrical ground is bonded to the
neutral should be in the main distribution panel and not in any sub
panel or appliance.

In commercial 200 amp single-phase, three wire installations the size
of the a.c.e.g. is 2AWG while the current-carrying conductors are 3/0
AWG. This is because the a.c.e.g. is a fault drain and not a current-
carrying conductor, but in D.C., everything changes, and that is a
topic for a separate discussion.

Lastly, in amateur appliances such as medium power transmitting
equipment, the connection to the frame of the equipment, e.g., the
frame ground or RF static drain, should be of the heaviest guage
affordable, and this conductor needs to be bonded to all the other
a.c.e.g and static grounds, ground rods, external ground ring,
interior halo, etc.

Hal Mandel
W4HBM





Yahoo! Groups Links


FW: Re: AC Breaker panels... sub panels... Electrical codes, etc.

Rich & DJ
 

Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

The power company is the other side of the world.
I take everything I say back. I'm understanding what you have setup
better understood. I had the same thing at my farm.
Is the Disconnect on the pole fused or just a disconnect? The wire
going to the house and garage/barn are just fine. The disconnect has
400amp fuses , I could change to 200amp fuses , I would have to have the
heat on in the house , the stove cooking and strike up the welder in the
barn to over load 200amp fuses
The power feeding your house is just power company (even if you supplied
it) wiring. This is just fine as long at it doesn't go more than 5
feet inside your house before hitting the breakers. It doesn't need to
be fused as it is service wiring. It comes right up into the 200amp
breaker , less than 5 feet inside

Sorry for blasting off the first post. It was the first thing I did
this AM, got up at 10:15. I have a Bar schedule. No problem , thanks
for the help.

BOB DD

_____

From: ham_amplifiers@...
[mailto:ham_amplifiers@...] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 4:42 PM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

Well I guess all is not good because the wire running to the house and
the wire running to the shed are alum for 200 amp service each. I can
see it in the disconnect where it is dual 200amp lines, then it goes
underground , the conduit divides somewhere underground an feeds the two
200amp breaker boxes. The pole has a 380A commercial, 400A residential
transformer.
If I need heaver wire to my breakers then why do people in a subdivision
not need a wire rated for the transformer on the pole?
This had to be in place when it was first done because it can't be
turned off at the meter. If you pull my meter, all is still hot. My
meter runs off a current transformer. Just curious, not trying to
question your statement, just trying to lean.

-----Original Message-----
From: ham_amplifiers@...
[mailto:ham_amplifiers@...] On Behalf Of Robert B. Bonner
Sent: Saturday, November 18, 2006 10:28 AM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

I don't know about using a 3Phase disconnect, but I don't see a problem
personally. Its pretty obvious whats happening inside the disco. You
wouldn't want to use 3phase panels this way.

You don't have a problem code wise if the wiring going from the 400A
pole fuses to each of the panels is 500MCM copper where it is then
breakered to 200Amps.

In a rural situation where the state inspector never sees it, most
wouldn't do this. If the wire is OO then the fuses in the 400A
disconnect NEED to be 200A. The wire must be fused at the source for
the wire's max current.

OO wire is rated at 190Amps however many locations allow OO to be fused
at 200 AMPS in residential power service distribution, where I live is
one of them. Otherwise OOO copper would be required. Aluminum
conductors require 2X the size and I don't recommend aluminum unless
absolutely necessary.

So there you go, what do you have?

_____

From: ham_amplifiers@...
[mailto:ham_amplifiers@...] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 9:32 AM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

I have a question if I am legal by code rules. I bought this place 4
years ago and here is how it was wired. , I have my own 400 amp
transformer on a utility pole in the yard, at the bottom of the pole
there is a 3 phase 400amp disconnect with only two lines in use and
fused. There is no 400A 240V disconnect standard so a 3 phase box was
used, From there I have one run to the work shed and a 200 amp breaker
box and another run to the home and a 200 amp breaker box. I have
wondered about the splitting of the 400A run.
The shed has my work shop and my radio room. In the shed I have a
welder, air compressor, saws and future amp set up. I don't want to
rewire more than I have to, to be safe. Right the 240v for the welder
and air compressor is a 3 wire setup. All original wiring in the shed
was done in conduit.
The radio room has the breaker box in it so it will not be hard to
rewire for an amp. I built a universal (variable voltage) power supply
for the amp and it has a 3 wire cord from a range now.
This place is out in the sticks with the hicks and the ticks so wiring
was not inspected after it was first run.

Rich, kd0zz:


Re: AC Breaker panels... sub panels... Electrical codes, etc.

hbmandel
 

Size 3/0 AWG wire is the correct guage to use for 200 ampere service,
not 2/0 AWG.

In any circumstance the wire diameter needs to be sized to the
breaker protecting it.

In a dead short situation you will want the breaker opening, even if
it is rated at 125 to 150 percent tripping, well before the wire
heats up to the point where the insulation melts and possibly catches
fire or releases poisonous gases.

The only point where the a.c. electrical ground is bonded to the
neutral should be in the main distribution panel and not in any sub
panel or appliance.

In commercial 200 amp single-phase, three wire installations the size
of the a.c.e.g. is 2AWG while the current-carrying conductors are 3/0
AWG. This is because the a.c.e.g. is a fault drain and not a current-
carrying conductor, but in D.C., everything changes, and that is a
topic for a separate discussion.

Lastly, in amateur appliances such as medium power transmitting
equipment, the connection to the frame of the equipment, e.g., the
frame ground or RF static drain, should be of the heaviest guage
affordable, and this conductor needs to be bonded to all the other
a.c.e.g and static grounds, ground rods, external ground ring,
interior halo, etc.

Hal Mandel
W4HBM


Re: Who makes this part?

FRANCIS CARCIA
 

we stopped using bulbs years ago LEDs last forever as long as you don't put too much current through them. The blue leds are very bright

craxd wrote:

Francis,

Yes, I've looked at theirs and Chicago Miniatures lamps. They have
some nice stuff. The reason I want these though is two fold. The lens
is really cheap. Buying bulk, the lens itself is about 20 cents each
not counting the Tinnerman nuts. The second and main reason is you
can use either a neon lamp, grain of wheat lamp, or T-1 3/4 LED with
the same lens. Really, any lamp that will fit in a 1/4" diameter
hole. In other words, no matter what the occasion, I can have the
lamp I need for the situation by simply changing out the lamp. I
think this is why Heathkit and others used this type lamp so much.

I used them for several years in some products I made but bought them
through a distributor. I never did know who made them, and now I
can't find a distributor with them. Linrose Electronics makes
something similar, but the lamp is permanantly mounted inside with
epoxy I imagine. There you couldn't re-lamp the lens, and have to buy
the whole assembly over it. Plus, keep one type for each voltage you
want to use. I'm hoping someone might know who made these originally,
or a distributor who carries them.

Thanks,

Will

--- In ham_amplifiers@yahoogroups.com, FRANCIS CARCIA
wrote:
>
> dialco makes a nice plug in neon lamp. Theis standard socket takes
leds from 5 to 28 VDC (with built in resistor for each voltage) or a
neon. Very nice stuff. We use them on front panels of our test
equipment.
>
> craxd wrote: I uploaded a small pic of a neon
panel lamp assembly to the photos
> section to see if anyone knows who manufactures these? They are the
> same press in neon lamp lens that Heathkit, B&K, and several others
> used for indicator lamps on their equipment. They press in a 5/16"
> round hole, and a Tinnerman nut is pressed over the lens from the
> rear to hold it. The outer lens you see is about 3/8" OD, and
tapers
> outward about 1/4" long. The total length is about 7/8" to 1". The
NE-
> 2 type neon lamp is then slid in the rear opening of the lens and
> it's leads soldered to the circuit. They are made of a translucent
> plastic either clear, red, amber, or green if I recall. I'd like to
> buy several hundred of these lens if I can find the manufacturer.
>
> Mouser has a similar smaller version, but they're not translucent,
> and are really made to use an LED with. I have some of these too,
but
> don't like them. I'm needing the larger ones like Heathkit used in
> Amber, red, or clear color. These wre used as the power indicator
> lamp on a Heathkit IM-5228 and IM-18 bracket mount VTVM.
>
> pic;
>
>
>
> Thanks,
>
> Will
>



Re: AC Breaker panels... sub panels... Electrical codes, etc.

FRANCIS CARCIA
 

All you need to do is add a pair of 200 amp breakers in series with each run and you will be legal. The only 400 amp run needs to be between the 400 amp breaker and the two 200 amp units.

Rich & DJ wrote:

Well I guess all is not good because the wire running to the house and the wire running to the shed are alum for 200 amp service each. I can see it in the disconnect where it is dual 200amp lines, then it goes underground , the conduit divides somewhere underground an feeds the two 200amp breaker boxes. The pole has a 380A commercial, 400A residential transformer.
If I need heaver wire to my breakers then why do people in a subdivision not need a wire rated for the transformer on the pole?
This had to be in place when it was first done because it cant be turned off at the meter. If you pull my meter, all is still hot. My meter runs off a current transformer. Just curious, not trying to question your statement, just trying to lean.
-----Original Message-----
From: ham_amplifiers@yahoogroups.com [mailto:ham_amplifiers@yahoogroups.com] On Behalf Of Robert B. Bonner
Sent: Saturday, November 18, 2006 10:28 AM
To: ham_amplifiers@yahoogroups.com
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical codes, etc.
I dont know about using a 3Phase disconnect, but I dont see a problem personally.? Its pretty obvious whats happening inside the disco.? You wouldnt want to use 3phase panels this way.
You dont have a problem code wise if the wiring going from the 400A pole fuses to each of the panels is 500MCM copper where it is then breakered to 200Amps.
In a rural situation where the state inspector never sees it, most wouldnt do this.? If the wire is OO then the fuses in the 400A disconnect NEED to be 200A.? The wire must be fused at the source for the wires max current.
OO wire is rated at 190Amps however many locations allow OO to be fused at 200 AMPS in residential power service distribution, where I live is one of them.? Otherwise OOO copper would be required.? Aluminum conductors require 2X the size and I dont recommend aluminum unless absolutely necessary.
So there you go, what do you have?

From: ham_amplifiers@yahoogroups.com [mailto:ham_amplifiers@yahoogroups.com] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 9:32 AM
To: ham_amplifiers@yahoogroups.com
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical codes, etc.
I have a question if I am legal by code rules. I bought this place 4 years ago and here is how it was wired. , I have my own 400 amp transformer on a utility pole in the yard, at the bottom of the pole there is a 3 phase 400amp disconnect with only two lines in use and fused. There is no 400A 240V disconnect standard so a 3 phase box was used, From there I have one run to the work shed and a 200 amp breaker box and another run to the home and a 200 amp breaker box. I have wondered about the splitting of the 400A run.
The shed has my work shop and my radio room. In the shed I have a welder, air compressor, saws and future amp set up. I dont want to rewire more than I have to, to be safe.? Right the 240v for the welder and air compressor is a 3 wire setup. All original wiring in the shed was done in conduit.
The radio room has the breaker box in it so it will not be hard to rewire for an amp. I built a universal (variable voltage) power supply for the amp and it has a 3 wire cord from a range now.
This place is out in the sticks with the hicks and the ticks so wiring was not inspected after it was first run.
Rich, kd0zz:
?


Re: AC HiPot tester question

GGLL
 

craxd escribi:
For checking vacuum caps, you really need HV DC to test them with since that's really what they'll be blocking.
At the Jenning's site:


In this application they work with RF only (3.5 MHz), in 2 coupling units for RF heating purposes; they have sockets for upto 20 of this capacitors in parallel, although now they use only 5 each.

I'm not familiar with that brand Hipot, but that sounds like the control is for capacitive reactance compensation. I'm not sure that will be that accurate testing those with an AC current. You might look for a manual on the net you can download and see how to use that with the control in mention.
I'll do a search. But, my big mistake was not to take note of the model, and the apparatus is at an industrial facility some 900 Kms. from here.
The XC comp. control, when actuated reduced the uammeter reading, to zero and beyond (-).
We had to select the best capacitors from a lot of eight spares (new and used) and also test the actually used ones. Some repeatedly arced at less than 30 KV or so, while others "tinked" briefly but withstanded 30 KV peak several seconds.
I think I'll go back there in two...three weeks.
Ah, the other brand I recall started with "Bolinko and..."

Best regards
Guillermo - LU8EYW.

Best,
Will
--- In ham_amplifiers@..., GGLL <nagato@...> wrote:

Past days I was able to try a Jennings HiPot tester with some
vacuum
capacitors (all 250 pF, 30 KV; some were Jennings, China made, with
ceramic
bodies, others of another USA brand which I do not recall and the
more
"traditional" glass envelope). This tester feeds an AC voltage upto
60 KV
peak; it has a control called "XC compensation". There was no
manual so all
was a try and guess. The effect I observed was to modify uAmmeter
reading.

Which is the main purpose of that control?.

Best regards
Guillermo - LU8EYW.
Yahoo! Groups Links


Re: AC Breaker panels... sub panels... Electrical codes, etc.

Robert B. Bonner
 

¿ªÔÆÌåÓý

The power company is the other side of the world¡­?

?

I take everything I say back.? I¡¯m understanding what you have setup better understood¡­? I had the same thing at my farm.

?

Is the Disconnect on the pole fused or just a disconnect?? The wire going to the house and garage/barn are just fine.

?

The power feeding your house is just power company (even if you supplied it)? wiring.? This is just fine as long at it doesn¡¯t go more than 5 feet inside your house before hitting the breakers.? It doesn¡¯t need to be fused as it is service wiring.

?

Sorry for blasting off the first post.? It was the first thing I did this AM, got up at 10:15¡­? I have a Bar schedule¡­

?

BOB DD

?


From: ham_amplifiers@... [mailto:ham_amplifiers@...] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 4:42 PM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical codes, etc.

?

Well I guess all is not good because the wire running to the house and the wire running to the shed are alum for 200 amp service each. I can see it in the disconnect where it is dual 200amp lines, then it goes underground , the conduit divides somewhere underground an feeds the two 200amp breaker boxes. The pole has a 380A commercial, 400A residential transformer.

If I need heaver wire to my breakers then why do people in a subdivision not need a wire rated for the transformer on the pole?

This had to be in place when it was first done because it can¡¯t be turned off at the meter. If you pull my meter, all is still hot. My meter runs off a current transformer. Just curious, not trying to question your statement, just trying to lean.

?

-----Original Message-----
From: ham_amplifiers@... [mailto:ham_amplifiers@...] On Behalf Of Robert B. Bonner
Sent: Saturday, November 18, 2006 10:28 AM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical codes, etc.

?

I don¡¯t know about using a 3Phase disconnect, but I don¡¯t see a problem personally.? Its pretty obvious whats happening inside the disco.? You wouldn¡¯t want to use 3phase panels this way.

?

You don¡¯t have a problem code wise if the wiring going from the 400A pole fuses to each of the panels is 500MCM copper where it is then breakered to 200Amps.

?

In a rural situation where the state inspector never sees it, most wouldn¡¯t do this.? If the wire is OO then the fuses in the 400A disconnect NEED to be 200A.? The wire must be fused at the source for the wire¡¯s max current.

?

OO wire is rated at 190Amps however many locations allow OO to be fused at 200 AMPS in residential power service distribution, where I live is one of them.? Otherwise OOO copper would be required.? Aluminum conductors require 2X the size and I don¡¯t recommend aluminum unless absolutely necessary.

?

So there you go, what do you have?

?


From: ham_amplifiers@yahoogroups.com [mailto:ham_amplifiers@yahoogroups.com] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 9:32 AM
To: ham_amplifiers@yahoogroups.com
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels... Electrical codes, etc.

?

I have a question if I am legal by code rules. I bought this place 4 years ago and here is how it was wired. , I have my own 400 amp transformer on a utility pole in the yard, at the bottom of the pole there is a 3 phase 400amp disconnect with only two lines in use and fused. There is no 400A 240V disconnect standard so a 3 phase box was used, From there I have one run to the work shed and a 200 amp breaker box and another run to the home and a 200 amp breaker box. I have wondered about the splitting of the 400A run.

The shed has my work shop and my radio room. In the shed I have a welder, air compressor, saws and future amp set up. I don¡¯t want to rewire more than I have to, to be safe.? Right the 240v for the welder and air compressor is a 3 wire setup. All original wiring in the shed was done in conduit.

The radio room has the breaker box in it so it will not be hard to rewire for an amp. I built a universal (variable voltage) power supply for the amp and it has a 3 wire cord from a range now.

This place is out in the sticks with the hicks and the ticks so wiring was not inspected after it was first run.

?

Rich, kd0zz:
?


Re: AC Breaker panels... sub panels... Electrical codes, etc.

Rich & DJ
 

Well I guess all is not good because the wire running to the house and
the wire running to the shed are alum for 200 amp service each. I can
see it in the disconnect where it is dual 200amp lines, then it goes
underground , the conduit divides somewhere underground an feeds the two
200amp breaker boxes. The pole has a 380A commercial, 400A residential
transformer.
If I need heaver wire to my breakers then why do people in a subdivision
not need a wire rated for the transformer on the pole?
This had to be in place when it was first done because it can't be
turned off at the meter. If you pull my meter, all is still hot. My
meter runs off a current transformer. Just curious, not trying to
question your statement, just trying to lean.

-----Original Message-----
From: ham_amplifiers@...
[mailto:ham_amplifiers@...] On Behalf Of Robert B. Bonner
Sent: Saturday, November 18, 2006 10:28 AM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

I don't know about using a 3Phase disconnect, but I don't see a problem
personally. Its pretty obvious whats happening inside the disco. You
wouldn't want to use 3phase panels this way.

You don't have a problem code wise if the wiring going from the 400A
pole fuses to each of the panels is 500MCM copper where it is then
breakered to 200Amps.

In a rural situation where the state inspector never sees it, most
wouldn't do this. If the wire is OO then the fuses in the 400A
disconnect NEED to be 200A. The wire must be fused at the source for
the wire's max current.

OO wire is rated at 190Amps however many locations allow OO to be fused
at 200 AMPS in residential power service distribution, where I live is
one of them. Otherwise OOO copper would be required. Aluminum
conductors require 2X the size and I don't recommend aluminum unless
absolutely necessary.

So there you go, what do you have?

_____

From: ham_amplifiers@...
[mailto:ham_amplifiers@...] On Behalf Of Rich & DJ
Sent: Saturday, November 18, 2006 9:32 AM
To: ham_amplifiers@...
Subject: RE: [ham_amplifiers] Re: AC Breaker panels... sub panels...
Electrical codes, etc.

I have a question if I am legal by code rules. I bought this place 4
years ago and here is how it was wired. , I have my own 400 amp
transformer on a utility pole in the yard, at the bottom of the pole
there is a 3 phase 400amp disconnect with only two lines in use and
fused. There is no 400A 240V disconnect standard so a 3 phase box was
used, From there I have one run to the work shed and a 200 amp breaker
box and another run to the home and a 200 amp breaker box. I have
wondered about the splitting of the 400A run.
The shed has my work shop and my radio room. In the shed I have a
welder, air compressor, saws and future amp set up. I don't want to
rewire more than I have to, to be safe. Right the 240v for the welder
and air compressor is a 3 wire setup. All original wiring in the shed
was done in conduit.
The radio room has the breaker box in it so it will not be hard to
rewire for an amp. I built a universal (variable voltage) power supply
for the amp and it has a 3 wire cord from a range now.
This place is out in the sticks with the hicks and the ticks so wiring
was not inspected after it was first run.

Rich, kd0zz:


Re: Fried glitch R...... from an oversized HV fuse

Tony King - W4ZT
 

Jim,

Don't you think that if a properly designed fault detection circuit similar to the triode and tetrode boards available today would have caused a primary circuit shut down saving the glitch resistors from becoming a smoking pile?

This isn't to minimize the value of a good fuse but to add that a properly functioning circuit can fault the HV supply off so that all you have to heat the glitch resistor is the stored energy in the capacitor bank. This is precisely what G3/GM3SEK and WD7S do with their boards. That way if you are testing and have one of those "modified" fuses in the circuit, it will still not melt anything down.

73, Tony W4ZT

pentalab wrote:

Gents
My buddy was recycling his old sand filled fuses... by soldering a single strand of 26 ga wire across the 5" long fuse. Fine so far. Amp was running fine the other night... the next day... BOTH HV fuses were blown open..... and amp was off from the previous night ! A real mystery. He then decided to solder TWO 26 ga wires across each of the old HV fuses. Next step was adding a small resistor to one hot leg of 250 cfm fan.. to slow it down a bit. [cools the glitch..... which diss 450 w with a dead cxr... 100 w on ssb] At that point all hell breaks loose. The paralleled 100 ohm 225 watt wire wound glitch R's looked like u hit both of em with a propane torch for 30 mins each.... charcoal !! We know a HV to chassis fault occured... may have been a faulty RFC bypass cap. The point here is.... by oversizing the HV fuse.... the load is then transfered to the 100 A breaker in the 240 v main 200 A panel.... which of course didn't blow open...... instead the glitch R's fried themselves... ! You need well over 100 A to open a 100 A panel breaker. Over sizing a HV fuse is bad enough.... and you guys want to operate with NO hv fuse at all ?? nuts. BTW... that Dahl A-540 hypersil C core 253 lb plate xfmr I have... has a .01 ohm primary.... and a 6.06 ohm sec [5200 v tap] You got any idea how much current you can suck from one of these things ..... LOADS... as my buddy with the same 253 lb xfmr just found out. 253 lb xfmr with a core good for 20 KVA CCS with a 100 A slo breaker... vs lowly glitch R [wound with nichrome wire no less] .... no contest.... glitch loses every time........ unless a correct sized HV fuse is used ! later... Jim VE7RF
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