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Re: My 2K-4
开云体育On 11/4/2024 12:02 PM, Alan - W5ARM
wrote:
The original poster stated that both the fridge and stove were
'50's vintage, and were both replaced poste haste by his LL when
the LL's own son realized the leakage was real. It is likely that there was sufficient leakage capacitance between the motor windings in the fridge compressor and its metal case, and perhaps other electrical components, as to cause a sufficiently-high leakage current to flow through the appliance's chassis to be easily detectable by a human body. It only takes a few tens of NANOAMPERES leakage current for the human body to be "shocked" by voltages as low as 24 volts. There is also capacitance between the appliance itself and ground, which causes that leakage current to vary accordingly. Dozens of years ago, when I was very young, I experienced this effect causing varying potential between my parent's old 1950's vintage refridgerator and the kitchen concrete floor simply by opening the door; when the door was opened, the compressor would shut off (but the little 20- or 25-watt, 110V bulb would come on). You could still get a little "tickle" by running the back of your finger along the chromed door handle; but when the compressor was running, it would be a wholesome SHOCK if you were barefoot! My brother, I, and my parents all learned to open the fridge by tugging on a dry towel draped over the chrome handle. It didn't take my dad long to figure out what was going on; he was an electrical engineer well-versed in such things, after all 8-) I still remember him disassembling the fridge, trying to figure out where the leakage was coming from. Eventually, he'd pinned it down to the compressor motor itself. He solved the problem by running a separate ground wire between the fridge and a cold water pipe nearby under the sink; no more unpleasant shocks at midnight when looking for a cup of cold milk! Mom, of course, didn't like this at all and it wasn't long before we moved (we were renting at the time and the fridge belonged to the landlord). We hams experience this leakage current often in ungrounded old
tube equipment that have large capacitors bypassing the AC line.
These capacitors are connected from each side of the incoming AC
line to the chassis, which effectively places an ungrounded
chassis at half the AC potential! That's why you'll usually see a
small spark when you brush a grounded conductor against the
chassis of such equipment. Steve, K0XP |
Re: My 2K-4
Alan, It wasn't me. Someone wrote that it happened to them. Maybe it was another group? Bob W4JFA? On Mon, Nov 4, 2024, 3:02 PM Alan - W5ARM via <W5ARM.mail=[email protected]> wrote:
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Re: My 2K-4
Alan, I have touted this modification on here for years now. ?I’ve explained as you have numerous times. ?Hopefully this finally sinks on. ?The folks at Henry May be good RF engineers but fell short on their electrician knowledge.
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On Monday, November 4, 2024, 1:11 PM, Alan - W5ARM <W5ARM.mail@...> wrote:
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Re: My 2K-4
Alan, That dual 240v receptacle you have pictured is exactly what I have in my shack. I looked for one locally with no luck. Like you said, Amazon had it. You mentioned never open the neutral. Earlier talking about a shock by touching the stove and refrigerator, I mentioned it could possibly be an open neutral. Do you agree? Bob W4JFA? On Mon, Nov 4, 2024, 1:11 PM Alan - W5ARM via <W5ARM.mail=[email protected]> wrote:
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Re: My 2K-4
On Mon, Nov 4, 2024 at 12:09 PM, Eric wrote:
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Wow... nice!
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Well then, sorry for the long dissertation on power systems... :-/
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But yes, the jumper trick works perfectly. Super-easy with no permanent mod's to the amp. And, you can properly ground the case.
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Not sure why Henry elected to do it the way they did... but they did.? However, the "fix" is so simple.
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--
73,
~Alan
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Re: My 2K-4
On Wed, Oct 30, 2024 at 04:37 PM, Eric wrote:
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There is nothing to "isolate", with respect to the neutral and grounding systems, within the amplifier. They are not inter-connected in any way; the amp is NOT grounded by the green wire.? The "green" conductor is ONLY utilized (inside the amp) as neutral conductor, to provide 120v forthe blower and relay transformer... It has no other purpose, and not "grounded" internally.
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And therein lies the problem! That's the confusion of using "green" as a power conductor. And in this case, a neutral, which is - by definition - the "grounded" conductor, but not the "grounding" conductor. It is NOT "grounding" (i.e., bonded to the case) inside the amplifier.
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See my previous long post... :-)
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73,
~Alan
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Re: My 2K-4
Hello Eric,
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Sorry, I'm a little late to the party on this one, however I will inject my 2-cents worth...
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I have a few Henry amp's (four, to be exact) as well as several other brands & models (i like amp's!).? I'm also a commercial/industrial electrician (40+ years, retired) but continue to do a lot of residential & small commercial work.
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Anyway, a few things to note here, regarding the supply power issues:
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For whatever reason, Henry built a LOT of amplifiers that "required" a neutral conductor in addition to the two "hot" legs (220-240v). Also, since 3-wire cord was (and is) very common, Henry decided to use it? for 240 operation (instead of a proper 4-wire cord, red/black/white/green), and utilizing the "green" conductor as a neutral.? This was a very poor design choice IMHO (and somewhat illegal by modern standards), but there it is... Thank you Ted Henry. Unfortunately, this prevents you from being able to properly "ground" the amplifier's case back to your house's utility grounding point (i.e. the equipment ground). This could allow the amp's metal case to become energized in event of an internal fault, and cause a shock or electrocution.
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However, this can be easily remedied. No neutral is "required" to run your amp (as explained below)... only "straight" 240-volts (with a proper equipment ground), and with utilizing the proper plug on the amp's cord: either a NEMA 6-15P or a 6-20P plug, with the matching receptacle (NEMA 6-15R or 6-20R), depending upon whether you want to supply 15 or 20 amps to the amp. BTW: a 15 plug will plug into a 20-amp receptacle, but a 20-amp plug will NOT plug into a 15-amp recep.
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Now, let me stop for a moment to provide a quick explanation of U.S. single-phase power (In case you're not aware):? In the standard US power scheme, there are two "hot" conductors, and a"neutral" conductor. This "neutral" conductor (typically the white or gray wire) is derived by center-tapping the 240 transformer winding, and then bonding that to ground (literally).? This is why it's commonly called the "grounded" conductor, because it is literally attached (bonded) to the earth at your service entrance or meter panel (and also inside the utility co's. transformer).? This "grounded" neutral conductor should not be confused with the "grounding" conductor (usually a green or bare wire). This "grounding" conductor - also commonly referred to as the "equipment ground" or "safety" ground (or just "ground") is also connected (bonded) to the neutral/earth connection inside your service entrance panel.? It is there only to carry any ground-fault currents back to the load center/panel, so a circuit breaker can trip. From that point out, the NEUTRAL and the GROUND conductors, are always separate conductors. They are NEVER (or shouldn't be) tied together anywhere else in the system.
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The neutral (white/grounded) conductor IS the current-carrying conductor (along with the "hot" conductor(s)), and is what gives us 120-volts supply from the 240-volt system. Up on the utility pole, the 240v transformer's secondary winding is center-tapped, and that center-tap is grounded (again, literally to ground), and becomes the neutral conductor.? This is why you can get shocked by the hot conductors in a system, if you are grounded. In any case, those two "hots" and the neutral, provide your house with both 120 & 240 volts of power.
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Okay, now back to your Henry amp: Your Henry amplifier requires 240v to supply the HV transformer primary. However, the primary winding in your amp is actually two 120v windings in series, and thus, you have a center-tap point on that primary winding.? Inside the amp, it is the cooling blower and 12-volt relay transformer that require 120v, and thus why Henry wanted a neutral supply wire.? But...
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If you refer to the 2K-4 schematic for the power supply (first screenshot below):
The AC input black wire (we'll call this "L1") goes to TB201, terminal 7, then out, through CB1 (the main power switch & breaker), through a protective relay (RY201), then into one end of the HV transformer (T201), term. #1.? Likewise, the white wire (we'll call this "L2") goes to TB201, term. 11, then follows a similar path as L1, and then ends up on the other end of the HV transformer, term. #4.? The remaining two transformer connections (#2 and #3) form the center-tap, and are connected back to TB201, terminals 8 & 9, which are tied together (with no other connections). Therefore, you have two 120v windings in series (1-2, and 3-4), which require a 240v input. Therefore, If you supply the transformer with 240v on terminals 1 and 4, you will have 120v on term's 2 and 3, (relative/referenced to either 1 or 4).
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The remaining AC input wire - the "green" - which is connected to TB201, term. 10, is what Henry used for the "neutral" supply conductor for the amp, to supply the 120v needed for the blower and 12-volt relay transformer (T101). By the way, Henry also placed a fuse (F2) in that internal neutral supply line (this was not a good idea; you should never "open" a neutral - but there it is...).? This was Henry's design.
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HOWEVER, connection of an AC neutral to terminal 10, is NOT required for the amp to function correctly. In other words: a neutral AC-input supply wire IS NOT NEEDED TO RUN THE AMP.? By simply adding one jumper to TB201, you can utilize the HV transformer's center-tap to provide the required 120v.
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With reference to the 2K-4 schematic below (I removed some of the clutter for clarity):? By jumpering between terminals 8, 9, and 10 (on TB201) - and with no other external connections (i.e., no outside wire coming in) - the blower and relay transformer (T101) will get their needed 120v from the HV transformer's center tap (yes, just like a utility transformer).? Then, you can utilize the "green" cord conductor as the proper equipment grounding conductor.? It can be connected directly to the case of the amp.
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I have utilized this very modification (if you can call it that) to 3 of my Henry amplifiers, that previously "required" a neutral from the AC supply.? They have all been in service for several years without any issues.? It's simple, and it works.? In fact, other amplifiers (not to mention, lots of industrial and commercial equipment) utilize this exact arrangement, to derive 120v (from 240v) for internal use. It is ubiquitous...
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As far as your 240v receptacle: If you are planning on running a dedicated 240v line to your shack, and unless the run of wire is very long, you can use regular 12-2 NM cable (aka, "Romex"), with black/white/bare conductors, and a suitable 20A, 2-pole circuit breaker in your panel. The white wire should be re-identified - at each end - with a [preferably] a red mark (like tape) to identify it as a hot conductor. Obviously, the bare conductor is the equipment ground (not a neutral!). If the wire-run is long (more than say, 50-70 feet) I would up-size the conductors to #10awg (10-2 "Romex"), but still only supply it with a 20-amp breaker. The larger wire size will help reduce any loaded voltage drop.
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Inside your shack, you can install the appropriate receptacle box (enclosure) and 240v receptacle. I would use the 20-amp version (NEMA 6-20R) since it will accept both the 15 or 20 amp plugs.? These single receptacles are readily available from stores like Lowe's or HomeDepot, as are the plugs. If you wanted a duplex-type receptacle (similar to a standard 120v type), Leviton makes them, and they are available through Amazon (HERE: ).?
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Hope this is helpful... good luck!
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73,
~Alan
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Re: the WORST ham built amplifier?
well, it should be obvious some CB'er tried to make it work on 27megs. I note one inductor looks un connected on the loading side as if someone had it configured as a Pi-L at some point?
Meanwhile I didn't check the hit counter on eBay when I was first told this thing was FS.
But check it out now!?
Its showing 196 views!!!? ?I wonder how many of those were from from thjs forum???
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Reid |
Re: Plate & Load
Typ overall ( OUTPUT ) network Q in an amplifier is 12.? ( input Q of 10..and an output Q of 2).? Typ that Q is used so the harmonic suppression is good.? Lower Q = less harmonic suppression.? On a PI tuned input for an amp is low, like overall Q of 3....and an input and output Q of 1.5 On any ant tuner, we are not interested in harmonic suppression, just matching, so typ a low Q is used.? |
Re: Plate & Load
The plate load Z of the tube is fixed.? ? The 50 ohm output is fixed.? ?The PI net just matches the plate load Z to 50 ohms.? ?Knowing the typ load Q you want, the rest is easy....... as you can see on the GM3SEK PI spreadsheet.?
The tube can't source anything, it can only sink current.? In class AB2? (think SB-220, with it's 5vdc zener), the tube only conducts for 210 degs....and is cutoff the remaining? 150 degs.? ?To drive the grid positive, the cathode is driven negative.? ?Meanwhile the output is positive.? ?The input and output are in series....and 180 degs out of phase.....which is the reason that a tube in GG typ has 6db better IMD? vs the same tube that is grid driven.?
The input Z of the tube is sky high? during 150 degs....and low for 210 degs.? ?The PI tuned input provides for some flywheel action, and smooths out the overall input Z.? ?
The tune and load cap, in some cases, is padded on the lower bands.? ?On my drake L4B amp, the load cap is padded on 80m.....(700 pf mica).? ?The load cap is a 4 x section air variable.? ? All 4 x sections are used on 40m only.? On 20-10m, only 2 of the 4 x sections are used.? ? ?The load cap on the drake does not have a 6:1 vernier......so by only using 2 of the 4 x sections of the load cap, the load control is less touchy.? ?The tune cap on the drake has a 6:1 vernier.....and tuning is not touchy at all.? |
Re: the WORST ham built amplifier?
Continuing on the subj of plate chokes, since that is what the worst linear pic triggered me on
And incidentally its customary to tie the plate(s) of the tube to the top of the rfc, with the top cover pacing capacitance to the choke (as well as the plate tank ckt) the amp in question has the bottom of the first rfc going to the plates and the top is tied to the second rfc.? Certainly not the way I would have done it!
When I was tasked with rebuilding W6CCP's Henry ?K I really spent a lot of time with the upper deck, as well as a new plate transformer to get rid of the resonant HV choke in the plate supply. I never liked those, this had an oil filled cap that was DOA. And iron laminated choke with a high resistance (what were those swinging chokes?). A new transformer went in and I had to reinforce the chassis to keep it from bending. ?
I used ?K because I'm not sure it was originally built as a ham linear, at least according to Seymour who bought it from someone known to have modded Henry stuff intended for industrial applications. See pic attached for someone who might have more experience than I.? ??
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I first made the 80-10 choke with no series resonance on any ham freqs. I had access to a lathe and spent more time making chokes than I care to remember, I think it was my third attempt when I was happy.? It's totally experimental trying to come up with a rfc that has no series resonance where you intend to operate. Even with a lot of fancy test equipment, the first choke you make is a stab in the dark as they say.??
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After my "good" 80-10m rfc was installed without one for 160M, the amp was tested on 75M one night. Besides a local on sked the first "dx" I worked was a VE3 who happened to say he was also running a 3 by 3.? This was after midnight his time as I remember.?
With that accomplished I tackled 160M. I simply wound a second choke arbitrarily (actually it was one I intended to use for a 6M amp) and placed it in series with a small vac relay to short it out.? I found that was necessary because the 2 chokes in series created a series resonance (I think it was near 15M), clearly they interacted. I still have my notes somewhere because I thought if I ever wanted to make another plate choke I follow what I learned from this experience. Sorry I won't give away my secrets tho!
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Ultimately the plate transformer I used was tad bit on the low side but with 5.6kVdc on the tube at 1.2A on 160M it delivered 3800W with 125W in at an efficiency of 56%.? I would liked to have 6500V, if I did the
So what I am saying is if you really want a 160-10M QRO amp you are going to need to use series rfc's and my experience was one had to be shorted out on bands other than 160 to preserve the resonance in the main rfc.? ?as they say, of course YMMV.
Reid? W6MTF? |
Re: Econco 3cx3000 Rebuild cost
开云体育Hi Jim, ? Small roller coils are available at Dr.Alex UR4LL in Ukraine. ? "small roller coil" is about 4?H, "compact roller coil" about 2?H. Great for input circuits of GG amps. ? http://www.ur4ll.net/#rol ? 73 Peter ? ? ? ? -----Original-Nachricht----- Betreff: Re: [ham-amplifiers] Econco 3cx3000 Rebuild cost Datum: 2024-11-02T13:32:12+0100 Von: "Jim VE7RF" <jim.thom@...> An: "[email protected]" <[email protected]> ? ? ? That Pentalab data sheet on DXE's? site is incorrect for airflow....(3CX-3000A7) .? ? It's? 67 cfm @ 1.2"? for 4 kw CCS anode diss......and that's for 40 C (104F) intake air temp.? If the actual intake air temp is a more sane? 25 C (77F).....required cfm is even less...and so is the pressure required.? Good to know that the F1 version could have the high mu grid stuffed into it....and ditto with the A3 version.? At least your F1 version is socketless.? ?BTW, Floyd at Eagle made, makes the machined? inner and outer collets, and the grid ring for the? 3000/6000? tubes.? .? Outer Collett is aluminum...as is the grid ring.? The inner Collett is brass.?
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Merrit at RF parts was a good guy..... but these days he's mostly out of the business....and his wife Bonnie...and his son run? RF parts.? ?For whatever reason, Bonnie has a list a mile long of certain parts, including tubes, that she will NOT ship outside the USA.? ?WTF?? ?I wanted a pair of 4.4 uh roller inductors (8 ga wire used).? These were originally made by multronics.....? which was later bought out by Cardwell condenser Corp...which were later bought out by Viking solutions ( which is a clothing company in Lindenhurst NY).? ? The 4.4 uh roller coils sold by RF parts were labelled Cardwell condenser corp.? ? They? (RF parts), filled my big order of items...except the pair of roller coils.
Fine,? I bought 2 x brand new 4.4 roller coils directly from Viking...bam done...in 2 mins flat.?? I even tried getting RF parts to send? the roller coils to Scott in CT..... who would in turn, ship em to me.? ? Not a chance.? I would have to get scott to pay for em...and have em shipped to CT...then ship em to me.? ( that way it was bought and shipped to a usa customer). Fine,? F#@K you? RF parts.? ?Another goofball outfit that you can't throw money at.? The 0-4.4 roller coils are well made. I'm going to experiment with one of em, to be used in the manually tuned, tuned input.? ?Before, I used a hb tapped 4 uh coil, made from 6 ga solid copper wire.? The idea behind the roller coil was to be able to change the Q of the tuned input on each band.... and see what the effect is on harmonic output of the amp...and also tuned input Q? vs? IMD? etc.? ?I use a pair of broadcast caps and the coil to make a manually tuned, tuned input.? ?The surplus caps? are 4 x section, with each section 17-540 pf...and all 4 x sections strapped in parallel.? Both caps padded on 160m only.? ?6:1 Jackson bros's ball drives used on each cap.? These were the 4" OD skirt type.? JB also makes a 2"? skirt version.? ?Both skirts are marked 0-100.? ? Another method is to use just the 6:1 vernier, then a small mini turns counter..... then it's? 3 x turns / 300 tiny increments to get from min to max C.? Jim? VE7RF ? ? |
Re: Econco 3cx3000 Rebuild cost
That Pentalab data sheet on DXE's? site is incorrect for airflow....(3CX-3000A7) .? ? It's? 67 cfm @ 1.2"? for 4 kw CCS anode diss......and that's for 40 C (104F) intake air temp.? If the actual intake air temp is a more sane? 25 C (77F).....required cfm is even less...and so is the pressure required.? Good to know that the F1 version could have the high mu grid stuffed into it....and ditto with the A3 version.? At least your F1 version is socketless.? ?BTW, Floyd at Eagle made, makes the machined? inner and outer collets, and the grid ring for the? 3000/6000? tubes.? .? Outer Collett is aluminum...as is the grid ring.? The inner Collett is brass.?
?
Merrit at RF parts was a good guy..... but these days he's mostly out of the business....and his wife Bonnie...and his son run? RF parts.? ?For whatever reason, Bonnie has a list a mile long of certain parts, including tubes, that she will NOT ship outside the USA.? ?WTF?? ?I wanted a pair of 4.4 uh roller inductors (8 ga wire used).? These were originally made by multronics.....? which was later bought out by Cardwell condenser Corp...which were later bought out by Viking solutions ( which is a clothing company in Lindenhurst NY).? ? The 4.4 uh roller coils sold by RF parts were labelled Cardwell condenser corp.? ? They? (RF parts), filled my big order of items...except the pair of roller coils.
Fine,? I bought 2 x brand new 4.4 roller coils directly from Viking...bam done...in 2 mins flat.?? I even tried getting RF parts to send? the roller coils to Scott in CT..... who would in turn, ship em to me.? ? Not a chance.? I would have to get scott to pay for em...and have em shipped to CT...then ship em to me.? ( that way it was bought and shipped to a usa customer). Fine,? F#@K you? RF parts.? ?Another goofball outfit that you can't throw money at.? The 0-4.4 roller coils are well made. I'm going to experiment with one of em, to be used in the manually tuned, tuned input.? ?Before, I used a hb tapped 4 uh coil, made from 6 ga solid copper wire.? The idea behind the roller coil was to be able to change the Q of the tuned input on each band.... and see what the effect is on harmonic output of the amp...and also tuned input Q? vs? IMD? etc.? ?I use a pair of broadcast caps and the coil to make a manually tuned, tuned input.? ?The surplus caps? are 4 x section, with each section 17-540 pf...and all 4 x sections strapped in parallel.? Both caps padded on 160m only.? ?6:1 Jackson bros's ball drives used on each cap.? These were the 4" OD skirt type.? JB also makes a 2"? skirt version.? ?Both skirts are marked 0-100.? ? Another method is to use just the 6:1 vernier, then a small mini turns counter..... then it's? 3 x turns / 300 tiny increments to get from min to max C.? Jim? VE7RF |
Re: Plate & Load
Some possibly demented thoughts......
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In (nearly) all cases, if the frequency of operation, and impedances at both sides of the matching network are known, the needed component values in the network can be calculated
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In a tube amp, the input impedance, and the output impedance are fairly constant despite changes in frequency, so the only thing that needs to be taken into account when designing the network...is the frequency....and those "make sense" as far as less capacitance or inductance is needed as the frequency goes up.
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With an antenna tuner, the impedance at one end is usually 50 ohms with no reactance while the other end of the antenna tuning tuner is presented with a wildly varying impedance, so the component values in the tuner need to take into account the both the impedances as well as the frequency.?
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Eric
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Re: Electrical Improvements
Well that would work! Bob W4JFA On Fri, Nov 1, 2024 at 10:20?AM Michael via <ironcoder=[email protected]> wrote:
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Re: the WORST ham built amplifier?
开云体育Two ?plate RF chokes in series ?were used in the homebrew 4-1000A amplifier that I designed and built in the early 80's and is still in reliable service at my 4X4NJ station. At the time, I didn't have convenient access to any references that detailed the construction of a suitable single plate choke. And I felt that even given the lacking information, it would have been unlikely that I would be able to find the proper coil form for the choke. ?The need for a second choke arose because of the undesirable frequency of the series resonance of the first choke. Instead of cut-and-try attempts to get a single choke to work properly, it was much simpler just to add a second choke in series with the first choke.? Since the total impedance is the sum of the impedances of both chokes, and the second choke series resonant frequency was far away from the resonant frequency of the first choke, the problem was solved.? An additional advantage was the overall increased impedance of the two choke combination on most frequencies. The obvious potential disadvantage was the increased space for two chokes, but this was not a problem (in this project) with plenty of space for a second choke. 73, Riki Kline K7NJ/4X4NJ -- Riki, K7NJ |