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ELS project #RELS


Prasad
 

John?

Looking forward to posts on your ELS project..?

Thanks
Prasad


 

Prasad,

I am in the midst of implementing a similar ELS project to John's, with his help and suggestions.? I prefer to think of it as "super-ELS", as the original ELS concept controlled only the lead screw, as I understand it, so that the user could thread basically any pitch.? Super-ELS, as John and Richard (in the UK) have implemented it, (based on the software concept of a Russian gentleman whose name I don't know), also controls the cross-slide.? This allows complete automated threading, and also provides taper cutting, various turning options, etc.? I went with some rather over-sized motors, as you can see in the photos.? The encoder shown is driven off the spindle directly.

I am really looking forward to finishing this and putting it to work!




--
Regards,

Charlie
New Jersey, USA


Bruce J
 

Me too.?


 

Charlie
Well done
A very nice forum post with clear photos.

Thanks

John

On Fri, 9 Aug 2019 at 21:14, CLevinski <clevinski@...> wrote:
Prasad,

I am in the midst of implementing a similar ELS project to John's, with his help and suggestions.? I prefer to think of it as "super-ELS", as the original ELS concept controlled only the lead screw, as I understand it, so that the user could thread basically any pitch.? Super-ELS, as John and Richard (in the UK) have implemented it, (based on the software concept of a Russian gentleman whose name I don't know), also controls the cross-slide.? This allows complete automated threading, and also provides taper cutting, various turning options, etc.? I went with some rather over-sized motors, as you can see in the photos.? The encoder shown is driven off the spindle directly.

I am really looking forward to finishing this and putting it to work!




--
Regards,

Charlie
New Jersey, USA


Prasad
 

Hi Charlie

I know and I am planning to visit you one of these days. I am excited to get going but as you know, too many open projects on hand. Everything is important. I will phone you soon.?

Prasad

On Friday, August 9, 2019, 03:14:32 PM EDT, CLevinski <clevinski@...> wrote:


Prasad,

I am in the midst of implementing a similar ELS project to John's, with his help and suggestions.? I prefer to think of it as "super-ELS", as the original ELS concept controlled only the lead screw, as I understand it, so that the user could thread basically any pitch.? Super-ELS, as John and Richard (in the UK) have implemented it, (based on the software concept of a Russian gentleman whose name I don't know), also controls the cross-slide.? This allows complete automated threading, and also provides taper cutting, various turning options, etc.? I went with some rather over-sized motors, as you can see in the photos.? The encoder shown is driven off the spindle directly.

I am really looking forward to finishing this and putting it to work!




--
Regards,

Charlie
New Jersey, USA


 

I want to do this, I wonder about the motors, yes Charlie your motors appear to be huge. How big of a motor is needed for Z and X?
Anyone have some extra motors you want to get rid of?

I believe the original ELS has the capability to drive X or it can be added.

Ralph

On Fri, Aug 9, 2019 at 3:25 PM John Lindo <bechetboat@...> wrote:
Charlie
Well done
A very nice forum post with clear photos.

Thanks

John

On Fri, 9 Aug 2019 at 21:14, CLevinski <clevinski@...> wrote:
Prasad,

I am in the midst of implementing a similar ELS project to John's, with his help and suggestions.? I prefer to think of it as "super-ELS", as the original ELS concept controlled only the lead screw, as I understand it, so that the user could thread basically any pitch.? Super-ELS, as John and Richard (in the UK) have implemented it, (based on the software concept of a Russian gentleman whose name I don't know), also controls the cross-slide.? This allows complete automated threading, and also provides taper cutting, various turning options, etc.? I went with some rather over-sized motors, as you can see in the photos.? The encoder shown is driven off the spindle directly.

I am really looking forward to finishing this and putting it to work!




--
Regards,

Charlie
New Jersey, USA


--
Clausing 8520, Craftsman 12x36 Lathe, 4x12 mini lathe, 14" Delta drill press, 40 watt laser, Consew brushless DC motors and a non working 3D printer


 

Hi, Ralph,

I was not aware of that.? I thought the cross-slide was not considered.? My apologies if I am wrong....
--
Regards,

Charlie
New Jersey, USA


 

Prasad,

You are always welcome to visit!??
--
Regards,

Charlie
New Jersey, USA


 

Ralph,

My motors are NEMA 23, 113 mm long, with a 2-phase holding torque of 3.0 N-m.? It was certainly overkill for the cross-slide, and may be excessive for the lead screw, but I have this philosophy... I would rather have extra torque and not need it than not have enough torque and wish I had speced a bigger motor!? I bought three of these on sale, intending to use the third one for a power feed on my mill.? I have attached the spec sheet FYI.

John, I know your motors are NEMA 23 but not as long.? Do you know the torque spec for Ralph?? You have never had a torque issue that I know of, and you push your lathe to the edge of its performance envelope...
--
Regards,

Charlie
New Jersey, USA


 

Charlie I cannot believe those are NEMA 23 motors I thought they had to be NEMA 34.

I have a bunch of NEMA 23 motors maybe I could/should play around with them.

Of course that would be this winter, right now I have too many "priority" must do projects
none being in my shop.

Ralph

On Fri, Aug 9, 2019 at 4:21 PM CLevinski <clevinski@...> wrote:
Ralph,

My motors are NEMA 23, 113 mm long, with a 2-phase holding torque of 3.0 N-m.? It was certainly overkill for the cross-slide, and may be excessive for the lead screw, but I have this philosophy... I would rather have extra torque and not need it than not have enough torque and wish I had speced a bigger motor!? I bought three of these on sale, intending to use the third one for a power feed on my mill.? I have attached the spec sheet FYI.

John, I know your motors are NEMA 23 but not as long.? Do you know the torque spec for Ralph?? You have never had a torque issue that I know of, and you push your lathe to the edge of its performance envelope...
--
Regards,

Charlie
New Jersey, USA


--
Clausing 8520, Craftsman 12x36 Lathe, 4x12 mini lathe, 14" Delta drill press, 40 watt laser, Consew brushless DC motors and a non working 3D printer


 

But, but, but Charlie, you're modifying the lathe! Are we allowed to do that?

I've always adhered to the maxim that if I own it I can modify it however I want. Hardware, software, whatever!

And if I'm not allowed to modify it, it's just a rental.

I don't rent much. :)

Go for it!

Bill in OKC


On Friday, August 9, 2019, 2:14:29 PM CDT, CLevinski <clevinski@...> wrote:


Prasad,

I am in the midst of implementing a similar ELS project to John's, with his help and suggestions.? I prefer to think of it as "super-ELS", as the original ELS concept controlled only the lead screw, as I understand it, so that the user could thread basically any pitch.? Super-ELS, as John and Richard (in the UK) have implemented it, (based on the software concept of a Russian gentleman whose name I don't know), also controls the cross-slide.? This allows complete automated threading, and also provides taper cutting, various turning options, etc.? I went with some rather over-sized motors, as you can see in the photos.? The encoder shown is driven off the spindle directly.

I am really looking forward to finishing this and putting it to work!




--
Regards,

Charlie
New Jersey, USA


 

On Fri, Aug 9, 2019 at 12:14 PM, CLevinski wrote:
based on the software concept of a Russian gentleman whose name I don't know
Oleg, I think...

Is this it??


MC Cason
 

¿ªÔÆÌåÓý

Not that I don't like elephants, but maybe a different group photo would be in order???? With Charlie's permission, I would like to submit his third photo as an interim image.

---Mark



--
Regards,

Charlie
New Jersey, USA


 

Total newbie here . What would be a rough estimate of the cost of setting something like this up ? I realize there are many variables to consider . Are we talking hundreds or thousands of dollars for a basic working set up ? Just trying to see if this is even feasible for me. Thank you. W@yne


 

Hi, Bill,

I feel the same way, though it took me quite a while to convince myself that I wouldn't screw up the lathe with my limited machining expertise.? John was a big help to me, both in machining advice and building my machining confidence, which is why I am so happy that he started this group so he can help others!

I have already made a number of mods to the lathe, but this is the most extensive.? It seems, like everything I do, to be taking forever... I had hoped to be finished in April.
--
Regards,

Charlie
New Jersey, USA


 

Hi, Mark,

It's ok with me, but John has some more impressive photos from his shop that might be better.? I especially like the one of him turning a 7 1/8" diameter wheel for his Minnie tractor.? Now THAT is using all the available swing!
--
Regards,

Charlie
New Jersey, USA


 

Thanks, Eddie... I *think* so...
--
Regards,

Charlie
New Jersey, USA


 

Charlie

Thanks
Would you give w@yne a mass or minus cost to convert to ELS.
Guessing he is your side of the pond, naturally prices vary where ever you live and what quality of parts you buy.

Cheers and later

John


On Sat, 10 Aug 2019 at 14:04, CLevinski <clevinski@...> wrote:
Hi, Bill,

I feel the same way, though it took me quite a while to convince myself that I wouldn't screw up the lathe with my limited machining expertise.? John was a big help to me, both in machining advice and building my machining confidence, which is why I am so happy that he started this group so he can help others!

I have already made a number of mods to the lathe, but this is the most extensive.? It seems, like everything I do, to be taking forever... I had hoped to be finished in April.
--
Regards,

Charlie
New Jersey, USA


 

W@yne,

That is an excellent question! But I am afraid if I add it all up, I will pass out.

I will *guess* that it would be between US$400 and $800 total, depending on how much recycled materials and equipment you can use.? I think the most expensive items are the motors, encoder, Arduino board, power supply, and motor drivers.? There are a lot of smaller items, too. I ordered a number of these from Banggood in China (did anyone in China run the name by English-speakers before adopting it???) for very reasonable prices but long 3-4 week deliveries.
--
Regards,

Charlie
New Jersey, USA


 

Charlie ,?
Thank you so much for your answer ! That¡¯s exactly what I was looking for . I feel I can now watch and learn with an idea of the cost involved . ?W@yne