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capillary tube vs valve
Ken Hunter <[email protected]>
In James Lerch's system he uses an adjustable valve to "tune" the
amount of cooling derived from an air conditioning compressor to cool his cold trap... I have a similar cold trap (3 actually) that I have not set up yet. They came with compressors, expansion chambers and capillary tubes. Should I go ahead and try using the capillary tubes or change over to an adjustable valve? I would have to re-weld, silver solder the capillary tubes back into the chambers to get them working. Does the tubing aperature actually have to be changed if the compressed liquid type is changed? I'm not sure what the original refrigerant was but the system is fairly ancient. Most likely I'd have to change refrigerent types to a newer approved refrigerant. Anybody out there have any ideas on what would be the best way to proceed? Looks like I might need to start a "compressed gasses" group... Ken Hunter |
James Lerch
¿ªÔÆÌåÓýHi Ken,
?
Interesting question,?unfortunately the answer
has a whole bunch of variables!? So here's my stab at an
answer.
?
The Cap Tube size/length needed depends on the
following variables
?
Pump Volume (speed)
The type and amount of refrigerant being
used
High side Temp / Pressure to get liquid refrigerant
at the cap tube
Low side Temp / Pressure desired for
cooling.
?
Since you indicate you don't know the original refrigerant being used, nor
the quantity, ?its going to get a little difficult.?
?
So, the question is how to proceed with what you've got... Hmmmmmmm
?
My best suggestion is a source of R-22 freon (or its environmentally
friendly equivalent)
?
R-12/R-124a might work, however the system won't get as cold given the same
low side pressure.? However R-124a is available at any Wal-Mart
or?auto parts store...?
?
In any event the best course of action might be to just pick a handy
refrigerant and give it a try!?? Pull a modest vacuum on the
system,??fire up the compressor and watch the low side
pressure.?Next add JUST A TOUCH of refrigerant, and what you want to
achieve are two things
?
#1 Liquid refrigerant going thru the Cap Tube (just listen to the system,
liquid refrigerant will sound different than gas flow thru the Cap tube, I avoid
attaching gauges to the high side of a freon system but you could do this and
note the Pressure/Temp relationship and calculate if your getting a
liquid)
?
#2 The lowest low side pressure possible, while still maintaining item #1
:)
?
If the above doesn't get cold enough for you, either increase the length of
the Cap tube, or decrease it's internal diameter.
?
On my system, I used just a "Squirt" of R-22, a dang near totally closed
valve, ?and my low side actually runs @ -10 inches of mercury as displayed
on the HVAC gauge set during?"normal" operation.
?
BTW, if you have to guess on a Cap tube length, Guess LONGER than you
think.?
?
Also, a trick you might try If you find the low side pressure is still
higher than you want, gently crush the cap tube with a vise, in effect
decreasing its internal diameter. This will add increased restriction to
refrigerant flow, lowering the low side pressure/temp.? Only problem with
this idea is if you "Over do it!" :)
?
Best of luck!? BTW, have any pictures???
?
Take Care,
James Lerch (My telescope construction,testing, and coating site) ? |
Ken Hunter <[email protected]>
Hi James,
Thanks for the informative post on the Capillary tube usage. I don't know much about those things but I'd have to guess that the capillary tubes I have are about 6-8 feet long (in a 3 inch dia coil), maybe 1/16th inch OD and have a hole so tiny that I can't blow air through them. I can take some photo's later but doubt that you'll be able to see anything. The 3 compressor units came on a frame with my 3 diffusion pumps, valves etc. and 2 of thecapillary tubes were broken off at the point where they were (looks like) soldered into the expansion chamber. I haven't taken them apart to see what's inside but I imagine just a couple inches of the capillary tube is sticking into the chamber. Thought I could re-solder (maybe have to silver solder) the Capillary tube back into the chamber and give it a go to see what happens. I think I have a photo of the valves that also shows the compressors... I'll need to find a set of A/C gauges to give it a try. Interesting that you said just to give it a shot of freon... I gather the idea is to get the maximum pressure differential across the chamber while still delivering a compressed liquid to the chamber to be expanded. I'll try to get some measurements of the Capillary tubing and some photo's this week if it get's warm enough to get outside to the barn. There sure is a lot to learn. Ken Hunter |
Darald Bantel
On Sun, 2003-01-26 at 08:32, Ken Hunter wrote:
Hi James,Yes - it is necessary to silver solder. If you just use a tin lead (or whatever the newer version is) you run a severe risk of failure. Silver solder done well has a tensile that is higher than your base material where regular tin lead (I think the new version is zinc tin???) is considerably weaker (about 5000# tensile if my information is correct (it was for 37% Sn solder)). Maybe I should introduce myself. I am a machinist with a fair amount of welding experience that also likes to tinker. Astronomy has been something that I have wanted to get into for a long time so I am gathering information and we will see from there. Has anyone here silvered a mirror and then coated it? Just wondering how something like that would work out. Darald |
Ken Hunter <[email protected]>
Hi Darald,
James is the ONE to ask about silvering... He has done quite a few mirrors that way and I believe he's made a few attempts at coating them to prevent tarnishing. I'd bet that he can give you all the info you need to Silver then give you his reasons for Aluminizing too... Check out his web page. The URL for his web site is in the LINKS section <------- over there Ken Hunter --- In VacuumX@..., Darald Bantel <dbantel@t...> wrote: On Sun, 2003-01-26 at 08:32, Ken Hunter wrote:theHi James, blowcapillary tubes I have are about 6-8 feet long (in a 3 inch dia you'llair through them. I can take some photo's later but doubt that pointbe able to see anything. Iwhere they were (looks like) soldered into the expansion chamber. ahaven't taken them apart to see what's inside but I imagine just Capillarycouple inches of the capillary tube is sticking into the chamber. Itube back into the chamber and give it a go to see what happens. compressors...think I have a photo of the valves that also shows the (or whatever the newer version is) you run a severe risk of failure.Silver solder done well has a tensile that is higher than your basematerial where regular tin lead (I think the new version is zinc tin???) iscorrect (it was for 37% Sn solder)).Interesting idea isthat you said just to give it a shot of freon... I gather the expanded.to get the maximum pressure differential across the chamber while some barn.photo's this week if it get's warm enough to get outside to the amount ofMaybe I should introduce myself. I am a machinist with a fair welding experience that also likes to tinker. Astronomy has been |
Charles Mitchard
Hi Ken,
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a bit late but this site may have what you are looking for Its also a great set of instructions on how to build your own cooler using old fridge pumps. well worth a look. Charles Does the tubing aperature actually have to be changed if the |
Ken Hunter
Charles...
Thanks for that link... A lot of good information on the refrigerants but not much mention of how to adjust or figure the capillary size. I've got it bookmarked for later reference. Ken Hunter --- In VacuumX@..., Charles Mitchard <charlesmitchard@i...> wrote: Hi Ken,cooler using old fridge pumps. |
arcstarter
--- In VacuumX@..., Charles Mitchard
<charlesmitchard@i...> wrote: Hi Ken,cooler using old fridge pumps.Hey if Ken starts a "Compressed Gas" list - let me know! One can acquire a EPA 609 license for $15 + an online test. The 609 is required to purchase most anything other than R134. One place is The overclockers site seems fairly accurate, except for methane. Methane won't liquify at any pressure whatsoever at temperatures anywhere close to ambient. Critical temperature (which is -82C) is too low. Same for Argon and certain other gasses listed on overclockers. Large over the road vehicles configured for natural gas often contain a cryogenic plant in order to keep their methane fuel liquid (and therefore reasonably dense). Mostly local semi tractors in California. The following provides useful information about many interesting substances: ? Select your gas, and the site will regurgitate the facts! A site containing an interesting critical point experiment: -Bill |
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