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is this possible
I am getting really tired of making the same parts i have been making for 7 years. the only fun is making improvements. So I decided to work on my gcode and clean it up and optimize tool motion. gets a little scary when i get close to a fixture but i managed with no crashes.
I was previously (last many years) using various feed speeds and then using feed override to get the speeds i really wanted. it has taken years to fine tune the speeds to deal with varying grain etc etc. BTW, running mach4 with ESS So i changed every F command to double what it was and ran the program. I think i notice a significant improvement in finish. Specifically i was getting long wood fiber threads on the top surfaces (upcutter but ordered a bunch of other bits to try including expensive ones by Vortex. This makes no sense to me but i have only cut 10 parts. Usually 5 are OK and then one has some strange grain pattern in it and it comes out stringy but after doubling the speeds (still that same speed in the end because i use FRO of 100%) i have not had a stringy part and the finish elsewhere looks better? Am i hallucinating? Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
On Wed, May 12, 2021 at 2:48 PM spencer@...
<spencer@...> wrote: Quite likely -- - - nope! A high quality cutter has a sweet spot for usage - - - - you're cutting wood by the sound of it so I've got no ideas as to speeds/feeds. If you were asking for metals - - - - I'd have some suggestions. There are cutters out there that deliver scary results - - - - think like liters of Aluminum chip in no time flat - - - - takes some serious power and rigidity but doable. Are many people using this level of production - - - nope! So - - - - what are you cutting? How rigid is your workholding/machine? More later! HTH |
holder could be more rigid but not without a lot of work basically redoing the whole 4th axis. i did get it tighter increasing the pressure on the air vise and using a sandpaper strip to help hold the block. improved finish a little.
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i am cutting wood, i have? no problem with metal or plastic. wood is a bitch. i ordered some better cutters and will see what they do. On 5/12/2021 2:41 PM, o1bigtenor wrote:
On Wed, May 12, 2021 at 2:48 PM spencer@... --
Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
You can't really do light cuts in wood (like a 'spring cut' in metal) because it'll splinter etc, maybe that's what was happening so the deeper cut from the higher feed rate helps with that.
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You could always put the feed rate back to what it was and crank up the cutter speed and see what it does, if only for your own amusement. Tony -----Original Message----- |
On Wed, May 12, 2021 at 6:26 PM spencer@...
<spencer@...> wrote: Check the place you're ordering from - - - they might offer some parameters. |
i had "finish" cuts and got rid of them. this helped.
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On 5/12/2021 6:55 PM, Tony Smith wrote:
You can't really do light cuts in wood (like a 'spring cut' in metal) because it'll splinter etc, maybe that's what was happening so the deeper cut from the higher feed rate helps with that. --
Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
i talked to tech people at whiteside. southeast and vortex. it would be great if i could use a larger cutter but this is basically not possible after really trying to figure out how. i could buy 5/16" cutters with a 1/4" shank but they would be totally custom and probably over $100 each unless i bought a lot at t time. so i decided to try all the 1/4" cutters i could buy from the three top quality providers. i also added cooling and chip ejecting air.
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i think i just had a bad experience with the cheap bits and even though i had made several improvements it was the crappy cutters that limited the quality of finish and durability of bits. after just 40 parts or so the leading edges are worn chipped etc. this never happened before, i broke my share of cutters doing stupid things but other than that they slowly wore out. On 5/12/2021 6:55 PM, o1bigtenor wrote:
On Wed, May 12, 2021 at 6:26 PM spencer@... --
Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
I'd say you've manage to find a decent feed & speed for that particular type of wood, so all good I guess.
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Terrible stuff wood, just so inconsistent. Should be banned, I think I'll write to my local member and demand they sort it out. Tony (From what I hear you can't buy any wood in the US anyways, so job done!) -----Original Message----- |
You can buy wood in the US. You just need to be rich as Bill Gates. ;) Bill in OKC? <----Wrong Bill, blast it! William R. Meyers, MSgt, USAF(Ret.) A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyze a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects. LAZARUS LONG (Robert A. Heinlein)
On Wednesday, May 12, 2021, 09:15:19 PM CDT, Tony Smith <ajsmith1968@...> wrote:
I'd say you've manage to find a decent feed & speed for that particular type of wood, so all good I guess. Terrible stuff wood, just so inconsistent.? Should be banned, I think I'll write to my local member and demand they sort it out. ??? Tony (From what I hear you can't buy any wood in the US anyways, so job done!) > -----Original Message-----
> From: [email protected] <[email protected]> On Behalf Of > spencer@... > Sent: Thursday, 13 May 2021 12:00 PM > To: [email protected] > Subject: Re: [MachCNC] is this possible > > i had "finish" cuts and got rid of them. this helped. > > On 5/12/2021 6:55 PM, Tony Smith wrote: > > You can't really do light cuts in wood (like a 'spring cut' in metal) because it'll > splinter etc, maybe that's what was happening so the deeper cut from the > higher feed rate helps with that. > > > > You could always put the feed rate back to what it was and crank up the > cutter speed and see what it does, if only for your own amusement. > > > > Tony > > > > > > > >> -----Original Message----- > >> From: [email protected] <[email protected]> On Behalf Of > >> spencer@... > >> Sent: Thursday, 13 May 2021 5:36 AM > >> To: [email protected] > >> Subject: [MachCNC] is this possible > >> > >> I am getting really tired of making the same parts i have been making > >> for 7 years. the only fun is making improvements. So I decided to > >> work on my gcode and clean it up and optimize tool motion. gets a > >> little scary when i get close to a fixture but i managed with no crashes. > >> > >> I was previously (last many years) using various feed speeds and then > >> using feed override to get the speeds i really wanted. it has taken > >> years to fine tune the speeds to deal with varying grain etc etc. > >> > >> BTW, running mach4 with ESS > >> > >> So i changed every F command to double what it was and ran the > program. > >> I think i notice a significant improvement in finish. Specifically i > >> was getting long wood fiber threads on the top surfaces (upcutter but > >> ordered a bunch of other bits to try including expensive ones by Vortex. > >> > >> This makes no sense to me but i have only cut 10 parts. Usually 5 are > >> OK and then one has some strange grain pattern in it and it comes out > >> stringy but after doubling the speeds (still that same speed in the > >> end because i use FRO of 100%) i have not had a stringy part and the finish > elsewhere looks better? > >> > >> Am i hallucinating? > >> > >> Best regards, Spencer Chase > >> 67550 Bell Springs Rd. > >> Garberville, CA 95542 Postal service only. > >> Laytonville, CA 95454 UPS only. > >> Spencer@... > >> > >> > >> (425) 791-0309 > >> > >> > >> > >> > >> > > > > > > > > > > > > > -- > Best regards, Spencer Chase > 67550 Bell Springs Rd. > Garberville, CA 95542 Postal service only. > Laytonville, CA 95454 UPS only. > Spencer@... > > > (425) 791-0309 > > > > |
yes please do so, i am tired of this wood crap. can't they get control over these things? there should be a law.
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seriously wood is an absolute bitch to "machine" if you are making a wood plaque it is not a big deal to do a little sanding but if you are making thousands of small parts that take a minute each to machine it seems like a waste when you have to spend as much time sanding off the threads. i am getting close, hopefully the new bits will be the final solution, not that "final solution". On 5/12/2021 7:14 PM, Tony Smith wrote:
I'd say you've manage to find a decent feed & speed for that particular type of wood, so all good I guess. --
Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
are you the guy with the multiple axes artwork? i saved it as soon as it was posted and is one of my favorite images.
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On 5/12/2021 7:14 PM, Tony Smith wrote:
I'd say you've manage to find a decent feed & speed for that particular type of wood, so all good I guess. --
Best regards, Spencer Chase 67550 Bell Springs Rd. Garberville, CA 95542 Postal service only. Laytonville, CA 95454 UPS only. Spencer@... (425) 791-0309 |
¿ªÔÆÌåÓýNope not me, but I I'd be interested in what it was. ? I prefer my wood ground into sawdust and glued back together.? Well, not really but at least it's consistent for cutting. ? ? ? Lasercut Avro 904K (circa 1913) in 3mm MDF.? Maybe 80mm wingspan? ? Tony ? ? > -----Original Message----- > From: [email protected] <[email protected]> On Behalf Of > spencer@... > Sent: Thursday, 13 May 2021 2:49 PM > To: [email protected] > Subject: Re: [MachCNC] is this possible > > are you the guy with the multiple axes artwork? i saved it as soon as it was > posted and is one of my favorite images. > > On 5/12/2021 7:14 PM, Tony Smith wrote: > > I'd say you've manage to find a decent feed & speed for that particular type > of wood, so all good I guess. > > > > Terrible stuff wood, just so inconsistent.? Should be banned, I think I'll write > to my local member and demand they sort it out. > > > > Tony > > > > (From what I hear you can't buy any wood in the US anyways, so job > > done!) > > > > > >> -----Original Message----- > >> From: [email protected] <[email protected]> On Behalf Of > >> spencer@... > >> Sent: Thursday, 13 May 2021 12:00 PM > >> To: [email protected] > >> Subject: Re: [MachCNC] is this possible > >> > >> i had "finish" cuts and got rid of them. this helped. > >> > >> On 5/12/2021 6:55 PM, Tony Smith wrote: > >>> You can't really do light cuts in wood (like a 'spring cut' in > >>> metal) because it'll > >> splinter etc, maybe that's what was happening so the deeper cut from > >> the higher feed rate helps with that. > >>> You could always put the feed rate back to what it was and crank up > >>> the > >> cutter speed and see what it does, if only for your own amusement. > >>> Tony > >>> > >>> > >>> > >>>> -----Original Message----- > >>>> From: [email protected] <[email protected]> On Behalf Of > >>>> spencer@... > >>>> Sent: Thursday, 13 May 2021 5:36 AM > >>>> To: [email protected] > >>>> Subject: [MachCNC] is this possible > >>>> > >>>> I am getting really tired of making the same parts i have been > >>>> making for 7 years. the only fun is making improvements. So I > >>>> decided to work on my gcode and clean it up and optimize tool > >>>> motion. gets a little scary when i get close to a fixture but i managed > with no crashes. > >>>> > >>>> I was previously (last many years) using various feed speeds and > >>>> then using feed override to get the speeds i really wanted. it has > >>>> taken years to fine tune the speeds to deal with varying grain etc etc. > >>>> > >>>> BTW, running mach4 with ESS > >>>> > >>>> So i changed every F command to double what it was and ran the > >> program. > >>>> I think i notice a significant improvement in finish. Specifically > >>>> i was getting long wood fiber threads on the top surfaces (upcutter > >>>> but ordered a bunch of other bits to try including expensive ones by > Vortex. > >>>> > >>>> This makes no sense to me but i have only cut 10 parts. Usually 5 > >>>> are OK and then one has some strange grain pattern in it and it > >>>> comes out stringy but after doubling the speeds (still that same > >>>> speed in the end because i use FRO of 100%) i have not had a > >>>> stringy part and the finish > >> elsewhere looks better? > >>>> Am i hallucinating? > >>>> > >>>> Best regards, Spencer Chase > >>>> 67550 Bell Springs Rd. > >>>> Garberville, CA 95542 Postal service only. > >>>> Laytonville, CA 95454 UPS only. > >>>> Spencer@... > >>>> > >>>> > >>>> (425) 791-0309 > >>>> > >>>> > >>>> > >>>> > >>>> > >>> > >>> > >>> > >>> > >>> > >> -- > >> Best regards, Spencer Chase > >> 67550 Bell Springs Rd. > >> Garberville, CA 95542 Postal service only. > >> Laytonville, CA 95454 UPS only. > >> Spencer@... > >> > >> > >> (425) 791-0309 > >> > >> > >> > >> > > > > > > > > > > > > > -- > Best regards, Spencer Chase > 67550 Bell Springs Rd. > Garberville, CA 95542 Postal service only. > Laytonville, CA 95454 UPS only. > > > (425) 791-0309 > > > > ? |