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HELP!! I am in need of a lathe with the following capabilities
harleyknall
I am looking to buy a cheap lathe to do the following work.
I will be working on some 10" long pipe under 3/4" diameter. I need to make small sections of it thinner ( face?), and be able to cut the pipe to length ( part? ) I am specificaly interested in THREADING, I NEED to be able to make 14x1 left hand thread. Are the cheapo harbor freight ones suited to this? Which is the best to buy? This lathe will be LIGHTLY USED, I do not need an industrail machine. I am simply wondering what INEXPENSIVE lathe can perform the task and HOW to perform the threading task ( what gear set up ect ). Harbor freight has 2 7x10 lathes listed that look identical, there is a $10 price diferance...... which is better? what is the diferance? Will either do the required task? |
cannontandem
A couple of questions.
When you say "I need to make small sections of it thinner" do you mean make the outside smaller or the inside larger? When you say a "14x1 left hand thread" do you mean a 14mm diameter piece with a 1mm pitch? These answers will held decide what you need. As far as the 7x10 lathe it will be to short for a 10" long piece. Paul M --- In 7x12minilathe@..., "harleyknall" <knall@...> wrote: be able to cut the pipe to length ( part? )to make 14x1 left hand thread.the best to buy?perform the task and HOW to perform the threading task ( what gear set upect ). Harbor freight has 2 7x10 lathes listed that lookidentical, there is a $10 price diferance...... which is better? what isthe diferance? Will either do the required task? |
Just to get the terminology down for lathe work -
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Turning - reducing the diameter of the work. Facing - reducing the length of the work from an end. Parting - cutting work off on the lathe. Boring - enlargening a hole in the work. Centre-drill - a special bit that cuts the seat for the tailstock centre. It is also used for precisely starting drilling operations since it's short and rigid. - That should be enough Since you're working on pipe 10" long, I would suggest getting at least a 7x12. Work much longer than 8" gets really tricky on the 7x10. The 7x12, despite the numbers, is actually a full 4" longer than the 7x10. 3/4" and slightly larger diameters will fit fine through the spindle, so theoretically you could work on one end of a very long pipe. But the stock 3" chuck will on only pass 5/8" work. 4" chucks almost universally pass 3/4" work though. I don't know the American market for these lathes very well, but a lot of people like the cumminstools.com 7x12 for the amount of accessories they get. The steady rest is useful for working on very long stock too, replacing the tailstock. It's probably available somewhere else a little cheaper though. Threading is no problem at all. If you buy just about any US lathe, it'll be equipped to make perfect imperial threads. Usually the gears used will be 40-65-35 gears. The metric leadscrew minilathes can approximate a 14 TPI pretty well too. Making left hand threads is pretty simple as you just drive the leadscrew backwards - no trouble at all, just flip a shifter. That said, 14 TPI is pretty steep and can get pretty hairy on any lathe pretty quickly. So something that course is best done by turning the lathe with a hand crank rather than by power. Usually it's a pretty simple matter to just make your own hand-crank for the spindle out of scrap, etc. Which gets us to the crux of the matter. All the 7xs, with the possible exception of one of the nice tuned up 7xs like the Micromark 7x14 (6" longer than the 7x10), are best described as "lathe kits assembled for your inconvenience" While you can take them out of the box and start turning, it won't be very nice and you won't enjoy it. This is why these lathes are so popular among us hobbyists as we actually enjoy spending time tuning them up and dialing them in. If you don't enjoy fiddling with machines you just want to get straight to work, spend 2 or 3 times more money and get a real lathe. Either way you go, the operation sounds pretty straight forward to me. I'll explain how I would do it on my 7x10, presuming I could fit the work between the centres. I'm also going to presume that I'm making a few different length pieces but only a few different ID pipes. Clearly OD is our choice. 1). Make some top-hat shaped pieces out of aluminium (or what-have-you) to make caps to fit each ID pipe I'm using. Probably about 3/4 inch long, centre-drilled to fit the tailstock. The thin portion of the top-hat will closely fit the ID of the pipe, and the flange will 'cap' it and allow the pipe to be held by the dead centre. Here's how their made simply: 1.1). Set the AL stock so it's sticking out of the chuck about 1". With a left-hand turning tool set squarely in the toolpost, turn down the stock cutting from tailstock end toward the chuck end, stopping after about 5/8". Make light cuts to this point until the pipe just slips over it. Lay a file at an angle on the end of the work, and form a quick chamfer (slight point) to make inserting the plug easier. Then with the cutoff tool set square, cut the stock off 1/8"-1/4" past the turned down part, forming a flange. 1.2). Remove what remains of the stock and mount the top-hat in the chuck, flange side out. There will be a nib left over from parting, you can file it off or simply face the whole top-hat with the turning tool. Finally, centre drill the peice with a centre-drill bit held in a tailstock chuck. 1.3) A word of warning here - these are not "precision" unless you indicate the part with a dial indicator when you chuck it a second time. You can expect 0.002-.005" error if you don't. 2) Get cutting pipe. Cut your peice about an inch longer than you need it. About 1" of an end will be held in the chuck and is essentially unworkable without some serious juggling. Cap the other end with your new cap and fit the tailstock and dead centre. Turn down your pipe to the OD you want as close to the chuck as you dare. If bits of the top-hat flange are in the way, just blast through them. 3) Back off the tailstock far and part off the pipe, loosing the chucked end. Remount the pipe so it's only sticking out of the chuck 1-1.5" (assuming it fits through the headstock & chuck). Chamfer the end of the pipe with a file or with the threading bit set at 45 degrees (appx.) to make the pipes thread on easily. Setup and cut the threads (whole other lesson!). 4) Flip pipe, face to desired length using turning tool, then repeat step #3. I hope that explains it. As you can see, lathe work (and most machine work really) involves a lot of setup. This is why machine shops charge so much less for batches than 1-offs. Also, you see how half the time you setup for a job, you begin by making tools. Sometimes you end up making tools to make the tools! -Paul Moir --- In 7x12minilathe@..., "harleyknall" <knall@...> wrote:
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G'day Paul,
Just to say what you said is great. Making tools, to make tools, to make tools.......... One good turn deserves another. Regards, Ian --- In 7x12minilathe@..., "Paul Moir" <paul.moir@...> wrote: spindle, so theoretically you could work on one end of a very long pipe. Butlot of people like the cumminstools.com 7x12 for the amount ofaccessories they get. The steady rest is useful for working on very long stockelse a little cheaper though.gears used will be 40-65-35 gears. The metric leadscrew minilathes canMicromark 7x14 (6" longer than the 7x10), are best described as "lathe kitsthe box and start turning, it won't be very nice and you won't enjoyit. This is why these lathes are so popular among us hobbyists as weme. I'll explain how I would do it on my 7x10, presuming I could fitthe work between the centres. I'm also going to presume that I'mmaking a few different length pieces but only a few different ID pipes.Clearly OD is our choice.centre. Here's how their made simply:down the stock cutting from tailstock end toward the chuck end, stoppingeasier. Then with the cutoff tool set square, cut the stock off 1/8"-1/4"turning tool. Finally, centre drill the peice with a centre-drill bit heldin a tailstock chuck.dare. If bits of the top-hat flange are in the way, just blast throughthem. chuck 1-1.5" (assuming it fits through the headstock & chuck). Chamferthe end of the pipe with a file or with the threading bit set at 45the threads (whole other lesson!).machine work really) involves a lot of setup. This is why machine shopsbe toable to cut the pipe to length ( part? ) is themake 14x1 left hand thread. performbest to buy? ect ).the task and HOW to perform the threading task ( what gear set up identical,Harbor freight has 2 7x10 lathes listed that look thethere is a $10 price diferance...... which is better? what is diferance? Will either do the required task? |
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