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Re: Extension Project


Steve Langford
 

I have the 7X10 also...
A little more length would allow a full 2" od. aluminum round bar 12" long to be chucked up to turn out 5 small cylinders with cooling fins all at one time...
I ?cut down a hot water tank to make a smelting furnace to melt and cast aluminum.
The burner is done, regulator (40psi.) with lo side press gauge, and steel braided supply hose.
May attempt to cast a crankcase 4.5dia. with green sand....Turn it down on the lathe...
I need to attach my turn table horizonally to the cross slide to index the side of the crank case slug using a fly cutter to face off a pentagon.
I purchased a 5" 4 jaw just to turn large cylinders.
I'de give my left monkey wrench to own a larger mill that I could set up to mill a 12" dia. crank case set-up on a 10" table with tailstock.
?It will use the heads, cylinders and pistons from the 4A084 military surplus engine (flat 4 aircooled) ?looks like a little VW engine.
....Dreaming.....
?
?
Steve Langford



From: onebikenut
To: 7x12minilathe@...
Sent: Wed, February 13, 2013 7:50:54 PM
Subject: [7x12minilathe] Extension Project

?

A recent thread reminded my why I didn't throw away the old bed when I converted the 7x10 into a 7x14. A couple years ago I saw where a guy had used his old bed from a similar upgrade as a place to park his tailstock when he needed to get it out of the way. He did a decent hack job, but it was still a hack job, and that was all he used it for. A parking pad.

Lets be realistic. We can get some modestly precise work out of a 7 x XX mini lathe but its not a super duper precision instrument. Why not do a little work (as was suggested in another recent thread) to actually make a fully longer lathe out of the assembley. Atleast for rough and low tolerance work. I've had this thought before, but for the most part I need to make some pretty short parts. I don't even use the full capacity of the 8.5 x 18 very often.

Still, once in a while...

Well, I have been working on a non-lathe related project the last few days. (Actually since November 2010). Converting a Hurco KMB1 over to Mach 3 control. I finally ran all three axis on the computer two days ago. I still need to get the automatic oiler hooked up, connect the limits, build my console, connect the VFD to the spindle... etc etc... You get the idea.

When I read the recent thread on extending a machine using an old bed I thought this might be a perfect project for the newly working mill. Use the bed to get everything lined up, and machine some sort of interface to join the two beds modestly accurately. Since I plan to convert the mini over to CNC anyway the lead screw is a non issue. I have some long acmes and some acme taps if I want to go cheap, or I can just use one of those long ballscrews I had planned for a big bed gantry router.

If I go to a servo spindle it could douple as a 4th axis on the big mill too, although with two beds strung together it might start to get a bit heavy to pick up and set on the table. LOL.

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