¿ªÔÆÌåÓýHi Ryan !
For good results, boring holes are typically limited to about 1.5-2x boring bar diameter. As such, a 3/8 boring bar is only good to about 1/2 inches. After this it will chatter with variable results. All lathe tools work well only upto about 1-3x their size. Ie a 1/2 inch tool will only work well to 1-1.5 inches deep. However.. Alu is easy. Your problem is rake. CCMT is 7 degrees positive and you need to maintain this, *especially* when doing deep bores. With a -5 degrees boring bar, you are losing the benefits of the insert, and greatly increasing the problems of the overly long, slim, thin bar. It *can* be done with a 3/8 in alu but not well, imo. You need to have at least 7 degrees rake, even? a bit more. If you can make (buy) another bar (any steel) of near .7 inches, and have the bit be at zero-1 degree rake, it will go vastly better. For alu, at .75 inches or about 18 mm, I would recommend about 1000 rpm, 0.1 - 0.06 mm cuts. ? -- -hanermo |